14 P Flame Spray Wire Combustion Spray Wire Thermal Spray

Product DescriptionWire Flame Spray-:
Wire Flame Spray uses a single wire that is fed into a jet flame. The temperature is close to 10,000 K, melting the wire. The air stream from the jet atomizes the molten particles, propelling them onto the substrate. The technological parameters, such as feed stock, flame spray gas composition and flow rate, and energy input, play a large role in the relationship between the particles and the substrate.MODELWIREDIAMETERWIRE FEEDINGGASES USED12PZinc, Stainless Steel, Aluminium,Copper, Brass, Bronze etc.3.17 mmPneumaticOXYGEN,PROPANE/ACETYLENE12P-EDZinc, Aluminium,
Stainless Steel, Copper, Brass, Bronze NiAl etc1.6/2.3/3.17 mmElectric MotorOxygen, Acetylene, Propane, LPG5-PKMolybdenum1.6/2.0/2.3 mmElectric MotorOxygen, Acetylene14PZinc, Aluminium,
Stainless Steel, Copper, Brass, Bronze etc.3.17 mmPneumaticOXYGEN,
PROPANE/ACETYLENEApplication
Flame spraying is widely used where a cost effective thermal spray coating is desired and a lower quality can be tolerated. The majority of components are sprayed manually.Corrosion protection; structures and componentsReclamation worn shafts, particularly of bearing areas with materials such as stainless steel or bronze alloysThe surface coatings produced are porous and lubricants can be absorbed into the coating, enhancing performance of the bearing.Aluminium, zinc, stainless steel, bronze, low carbon steel, nickel-based materials, molybdenum.
Process detailsFlame spraying uses the heat from the combustion of a fuel gas, usually acetylene or propane with oxygen, to melt the spray coating material. In this process a consumable, usually a powder or wire, is heated and propelled onto a substrate to form a surface coating
AdvantageTechnical Advantages:1. Less oxides
2. Coatings can be easier to machine due to reduced oxide Economic Advantages:1. Higher deposit efficiency with low melting point materials such as aluminum and zinc
2. Lower initial equipment cost
Operational Advantages:1.Non-conductive wires can be sprayed
2. Less fine dust created when spraying makes overspray less flammable or explosive
3. More portable for on-site spraying
4. Simple to ignite5. Easy to operate
6. High spray rate with low gas consumption
7. Low maintenance design reduces operating costs
8. Can be used with both hard and soft wires
9. Extension modules for internal bore applications

Detailed ImagesPacking & DeliveryPlant & MachineryOur ServiceTRAINING
Parat Tech can provide comprehensive solutions and program management to your thermal spray consulting and training needs. For any service providing engineering company most important key feature is synchronization among team members; a team consists of captain/supervisor & other team members. Planning of optimum utilization of all available resources is responsibility of the supervisor, and playing their roles with maximum efficiency is duty of all members; then only a successful execution of the project can takes place. Keeping these important aspects of working in mind we have planned our training course which include two following levels :-Supervisor Level TrainingOperator Level TrainingSupervisor Level Training consists of following ingredients :-Thermal Spray IntroductionVarious Processes & Their ApplicationsFocus on one of the chosen industry applicationsProcess Parameters – for one chosen processMaterial selection techniqueTesting methods with names of their respective standardsDo's & Don'ts of one selected processStudy MaterialsOperator Level Training consist of following ingredients :-Surface preparation techniquesHandling of equipments while doing jobSafety PrecautionsPractical ExperienceApart from these if you have special training requirements, then customized training course can be crafted as per your need. However our training programmes include following processes :Wire Flame SprayPowder Flame SprayWire Arc SprayHVOF – Powder SprayHVOF – Wire Spray"Always Render More and Better Service Than Is Expected Of You, No Matter What Your Task May Be" Our CertificationsCE Certified
ISO 9001:2008