Electric Arc Spray Gun Metal Spray Gun Zinc Wire Coating Systems

AIR DRIVE GUNArc Spray Process
The arc spraying process involves melting of two like or unlike wires (the coating material) in an arc and accelerating them towards the prepared work surface by means of an atomizing gas such as compressed air. Arc spraying is a high-performance wire spraying process, but the coating material must be electrically conductive. Twin wires are fed via electric driven motor or air motor.Electric arc spray coatings are normally denser and stronger than their equivalent combustion spray coatings. Low running costs, high spray rates and efficiency make it a good tool for spraying large areas and high production rates
OperationManualDrivePneumatic motorWire Size Standard1.6mmWire Size Optional3.17mmGas UsedAirCompressed Air35CFM FAD at 60-80psi (5 Bar)Net Weight3.6 Kgs.Size310mm (L) 80mm (W) 260mm (H)Output (Spray Rate):
250AMP ,400AMP ,600AMP
Arc Spray System Layout
Arc Spray Gun with Air-Cooled Arc Head provide great quality coatings.
Power Source: It is a DC current rectifier working on a 3-Phase, 380/415/440V, 50/60Hz power supply providing a voltage between 18 to 50 Volts
Control Console: Mounted above the power source, carries the regulators and pressure gauges for the air supply to the gun. One remote control with the help of cable is attached with the control unit which helps the operator turn the unit ON/OFF as required.
Twin Wire Spool Stand: The two wires for the two electrodes for the arc are supplied from two insulated wire spools mounted on the stud.

Gun Stand: It is for mounting and positioning of gun in the required direction.
Spool Stand: It is for mounting of Spool.
Interconnecting Hoses and Cables: Standard length of 5 meters (extra length optional)

Arc Spray Gun Air Drive
Arc is an extremely light and easy to use gun. Minimal maintenance is required because of simple adjustments.
"Pull" wire feed design
Air motor driven
1.6 mm to 3.17mm wire feed capability
Designed for handheld operations
Closed Nozzle System ensures a fine spray with extremely high bond strength.
The Wire Pull Feed System is through Air Motor; 1000 RPM for high melting wires and 2500 RPM for low melting wires.
The defined particle size and small spray diameter increase both the quality and efficiency of the metal deposition.
Weight of the gun is only 3.6 Kg. It can be handheld or installed in a wide variety of automated equipment.POWER SOURCE WITH ConTROL CONSOLE
The control consul works for two operating modes called as Pneumatic and electric driven for supplying metallizing wire to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system. When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight. The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.

Features
The system is available in 250, 400 , 600 Amp. Capacities.
The system can switch over between electric driven and pneumatic motor driven spray gun.
The control panel inbuilt with power source is tilt able, thus causing easy repairing and maintenance when needed.
The system is a diode based with no complex electronic circuit involved.
In 600 Amp the Control Console is detachable and movable from Power Source.Optional Accessories

Portable Wire Feed & Gun Stand
Portable Gun Stand for mounting of gun.
Portable Spool Stand for mounting of wire spool.
Swivel type stand takes the direction of wire feed towards operator's side.

Hoses & Cables
The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.Gun Extension
Enables spraying in bore or difficult-to-reach-at place.
Deflector Nozzle: 90deg.
Straight Nozzle: 0 deg.
Available in length of: 315 mm(1 ft)/ 630 mm(2 ft) / 945mm(3ft)
Detailed ImagesWarranty

The supplied system is subjected to warranty against manufacturing defects, faulty material and poor workmanship and which have been reported to metaL COAT, in writing of such defect. The warranty period is 12 months from the date of commissioning or 15 months from the date of supply whichever is earlier. The warranty does not include damages caused due to mishandling or improper/incomplete compliance of operating instructions recommended by us. Warranty is applicable to the extent of free of cost repair/replacement as deemed fit by us.