ASFROM Automatic KN95 Face Mask Machine

ASFROM High Quality Automatic KN95 Face Mask Machine
Introduction:
This equipment is mainly used in the KN95 folding ear-hanging mask full-automatic production line, unwinding the whole layer of multi-layered fabric and rolling it through rolleres, automatic mechanical fixed-length feeding and cutting of the nose bridge strip, and automatic positioning of the nose bridge strip; multi-layer cloth Ultrasonic welding; automatic punching, automatic simplex displacement printing of trademarks; left ear tape with automatic incoming fixed length cutting, automatic ultrasonic welding; right ear tape with automatic incoming fixed length cutting,automatic ultrasonic welding; automatic folding, automatic ultrasonic folding; Automatic roll cutting and blanking; automatic outflow of blank material; blanking mask outflow through the assembly line; full automatic production of the entire process, good
stability and stability and high production efficiency.
Appearance of Equipment:
length 9000MM*width 1500MM* height 1900MM (the actual product shall prevail)
Process flow:
1. Material rack (2-6 layers);
2. Automatic nose bridge cutting and positioning;
3. Automatic ultrasonic welding;
4. Automatic ultrasonic drilling; (optional function)
5. Automatic printing trademarks; (optional function)
6. Automatic ultrasonic welding left ear connection;
7. Automatic ultrasonic welding right ear connection;
8. Automatic rolling and drawing;
9. Automatic Folding;
10.Automatic ultrasonic butt welding;
11.Automatic roll cutting and blanking;
12.Automatic edge material collection;
13.Automatic finished mask collection.
Equipment Technical Parameters:
1.Applicable material specifications: Cloth: 6 hanging shafts, width 260mm; coil outer diameter 600mm, barrel inner diameter 76.2mm; weight less than 15kg;
2.Nose bridge strip: 1 hanging shaft, width 3-5mm, coil outer diameter 400mm; barrel inner diameter 76.2mm; weight less than 25kg;
3.Number of earbands: width 3-5mm;
4.Production efficiency: 45-50PPM / min;
5.Equipment production qualification rate: 99% (insufficient incoming materials required, except for improper operation by employees);
6.Equipment failure rate: 2% (refers to the failure of the equipment itself).
Power Confliguration and Installation Parameters:
1. Power supply: AC380V, 50 Hz, maximum power 15KW.
2. Compressed air: 0.5 ~ 0.7Mpa, the maximum consumption is 20L / min, the intake pipe adopts 12 ports.
3. Equipment weight: 2000KG. (based on actual situation);
4. Equipment size: length 9000MM * width 1500MM * height 1900MM (the actual product shall prevail);
5. Equipment load-bearing ratio: The ratio of control total weight to load-bearing area ≤ 500kg / m2.
6. 1000MM measurement from the outer wall of the machine, equipment noise ≤ 75db; (excluding ultrasonic pronunciation);
7. Equipment activation ≥ 95% (only equipment failures, regular maintenance of equipment, preparation before production are not included);
8. Equipment activation: ≥ 95%.
The Main Components of the Equipment:
1. 6 layers of filter cloth / filter cotton / water-absorbing layer unwinding rack.
2. Nose bridge strip unwinding, driving and automatic cutting integrated mechanism.
3. Nose bridge correction mechanism.
4. Multilayer cloth ultrasonic welding mechanism.
5. Punching mechanism.
6. Pairs of roll-pulling mechanism.
7. Printing Trademark Agency.
8. Ear band material welding integrated mechanism.
9. Half-folding mechanism.
10. Ultrasonic Folding Welding Mechanism.
11. Pair of falling material cutter mechanism.
12. Side material collection mechanism.
13. Unloading assembly line mechanism.
14. Electronic control system;
15. Air control system.
Electrical and standard parts configuration table, wearing parts list: CylinderAirTAC/ XINCHENSolenoid ValveAirTACPneumatic ComponentDomesticPLCXINJETouch ScreenXINJE SensorDAOCHUANSwitching PoweMIWESolid-state AppliancesFOTEK/ OFOTemperature ControllerOMRONLead Screws and Guide RailsCSKLinear bearingYTPYTPAC MotorYONGLI; WANSHSINServo MotorXINJE Stepping MotorSHINANOKENSHIBearing
Taiwan BLK Rust preventionElectrical control deviceCHINTUltrasonic spot welderJinheneng; ChenggongDivider
Kenuo (Taiwan technology)
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