89m microwave vulcanization oven rubber extrusion machine

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Salis
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1) Main specifications
.ModelFB180-WB-03
· Microwave output power: 0~12KW Continuously adjustable (set) automatically adjusts the output power
. Microwave feed into :waveguide fed into (water cooling)
·Hot air temperature: Room temperature~250℃
. Heating methods: electric heating , power 36KW
. Temperature control : PID control
. Hot air circulating fan : Power 1.5KW (Resistance high temperature)
Cabinet outside surface temperature : no higher than 48 ℃
Rubber products speed detection system : detection speed below the set value alarm signal
Heating tank protection: thermostat way
·Transport direction: Demand-side request
• Transmission speed : 2 ~ 28m/min
·Product carrying height:1050+20-30mm(belt surface)
·Product channel (Effective dimension: 90mm(H)x170mm(W)
·Device dimensions: 8900(L) x950(W) x1270(H)MM
or(Refer to the drawing.)
·Leakage : the device at a distance of 5cm lower than 5mW/cm2
• Internal slots Material:stainless steel 1.5MM
(2)Microwave system
1.5kw Microwave source…………………………………………8 set/Unit
Model 2M463K WITOL
· Output power 0~1.5kw continuously changeable
· Frequency 2450±50MHz
. High voltage transformer:3000W Air cooling
·Magnetron 2M463K-1500W water cooling
· Working environment Roomed with temperature of 0~40℃, relative humidity below 90%, free from corrosion and sparks.
· Power supply capacity: Single phase AC230V 50Hz 1.8KvA
Wave guide………………………………………………………8 set/Unit
· Specifications BJ-26 (Chinese national standard)
(3)Transmission device ………………………………………………1 set/Unit
· Transmission method: belt.
· Conveyor belt: Teflon coated glass fiber beltWidth: 200mm
.Motor: 1.5KW
· Speed control: Synchronous controller adjustment
(4)Hot wind generating device……………………………………1 set/Unit
· Heating source: Electric heating
·High-temperature fan:1.1W max.38m3/min.(50Hz)
(5)Operation control system……………………………………………………1 set
· Power supply three-phase AC380V 50Hz
· Installed in the equipment rack;
· Electric control box: Installed in front of the appliance; synchronization control
·Main power supply specification: Three-phase five wire AC380V 50HZ;
Microwave power can be adjusted within the range of 1~12KW.
· Control circuit: AC230V, with neutral wire;
· Operation mechanism of mains breaker is available outside the control box, therefore operation can be performed without opening the door of the box.
·Circuit breaker, electromagnetic contactor, and the intermediate relays and other components to use Schneider;
·Frequency transformer using the Delta products;
· Heater blower fan control is realized with three components (circuit breaker, electromagnetic contactor and thermal relay);
· Components installed on the control box:
· Start, stop button and other operation buttons;
· Operation indicator and exception indicator (Power indicator: white; Operation indicator: green; Fault indicator: red);
· Speed display meter: 1 unit. (Installed on the operation box at the entrance of the equipment. The speed control box contains speed meter, switches and potentiometer. Speed unit: M/min)
·8 sets high voltage ammeter installed in the microwave cabinet, showing the microwave to the actual power
· One temperature adjuster for temperature control in the slot;
· One temperature adjuster for over-heat protection in the control box.
· Emergency stop switch is installed at the side of the control box installed at the entrance of the equipment;
·Installed in the heater circuit, solid state relay (SSR);
Operating procedures
In normal operation: If the blower fan does not start, the heater will not start;
If the low voltage does not start, the high voltage will not start;
Start in the sequence of blower fan, low voltage, transmission, heater, transmission and microwave;
When shutting down, the blower fan and transmission will stop later than the microwave and heater.
Others:
[The door opens/closes abnormally]: Microwave can not start, and sound and light alarm is given;
[The conveyor belt breaks]: Heating and microwave stop immediately, and the blower fan will stop later; sound and light alarm is given;
[When material is automatically monitored]: If there is no material on the conveyor belt, microwave will stop after a period of time;
[Emergency stop]: When emergency stop switch is activated, all control loops are shutdown; The conveyor belt will not stop.
[Heater overheat]: The overheat protection temperature controller stops the heater, and the exception indicator lights up;
[Abnormal slot temperature]: Controlled by the temperature controller in the slot. The heater will stop, the exception indicator lights up, and sound and light alarm is given;
[Blower fan is abnormal]: By detection of magnetic contactor of the blower fan. Heater and blower fan will stop, indicator lights up;
[Exception warning]: Overheat alarm, conveyor break alarm, microwave stop alarm (sound and light alarm).
Equipment linkage speed control: When the switch is at linkage position, a given speed signal is used to control the speed, which can be fine adjusted;
The speed can also be adjusted by local potentiometer when switched to manual mode.
Switch in manual position, adjusted by the electromechanical digitizer
3. The rubber extruder can produce:
(1) Rubber single wall hose, rubber composite hose
(2) Rubber braiding hose, rubber knitting hose
(3) Rubber profiled strip
(4) Door & window sealing strips, used for car, ship, plane, railway and home decoration
(5) Rubber profiles with metal inserts
(6) Household appliances sealing strips, used for refrigerator, oven
(7) Foam hose, foam strip
(8) Rubber profiles for construction
(9) Rubber roller coated
(10)Automobile tires, motorcycle tires
(11)Automatic lift rubber handrail
(12)Rubber sheet
4. Here are the rubber products equipment composition.
(1) With extruder, extruder head,Die, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling tank, traction machine,cutting machine or coiling machine can make rubber single wall hose.
(2) With extruder group, co-extrusion head, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling tank, traction machine,cutting machine or coiling machine rubber composite products.
(3) With extruder, extruder die head, braiding machine (knitting machine), caterpillar, gumming machine, another extruder and die head, cooling tank, caterpillar, cutting machine, coiling machine can make rubber braiding (knitting) hose.
(4) With extruder, extruder die head, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling tank, traction machine,cutting machine can make rubber profile strip.
(5) With steel strip pay-off, steel strip welding machine, steel strip accumulator, steel strip degreasing machine, extruder groups, co-extrusion die head, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling trough, caterpillar, steel strip breaking machine, punching machine, cutting machine, stack machine and take-up can make rubber profiles with metal inserts.
(6) With extruder, extruder die head, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling trough, caterpillar, stack machine and take-up can make rubber foam strip.
(7) With extruder, extruder die head, high temperature vulcanization machine, microwave vulcanization machine (Optional collocation), hot air vulcanization machine, cooling trough, caterpillar, stack machine and take-up can make rubber water-stop belt.
(8) With extruder,Composite transition device,Traction conveyor machine,Slicer and coiling, Stacking conveyor can makeButyl tape.
4. Our Advangetages
(1) We provide custom processing serive, and mold, screw & barrel can be designed by our engineer. So that it is easy for us to control the cost and after-sales service.
(2) Committed rubber machinery industry for 16 years
Our Services
A dedicated team of field engineers are always ready for any customer‘s requirement and troubleshooting. These engineers have been specially trained for Problem Solving and Maintenance issues and have rich experience in rubber manufacturing.
1.Pre-sale services
(1) Model reference and equipment technical advice
(2) Training, including correcting mode, correcting maintenance way.
2.After-sales service
(1) One year’s warranty period
(2) Regular maintenance and product tracking service
(3) Lifelong cost of the required parts supply
(4) Instantly after-sales service