Bottle Automatic Hot Juice Filling Machine Promotional Various Durable Using Pet Plastic 15L-3L 4000BPH 65-72

Product Description
As the exclusive technology of China-Beverage, ultra clean filling is also called moderate temperature filling. It is designed to make use of the standard PET bottle's utmost limit of heat bearing point. In this way, there is no need to use the heat resistant bottle so that the production cost is decreased. As the filling temperature is lower, the sanitary requirement and the microorganism control are stricter. 4-in-1 and 5-in-1 ultra clean filling system has disinfectant rinsing and sterile water rinsing. Some parts design ultra clean filling system is the same with that of aseptic filling system, but it is more economic than aseptic filling system.
Overview:
Applicable products: Fresh juice, Tea drink, etc.
Applicable containers: PET plastic bottle, round bottle & square bottle
Filling principle: Hot filling
Filling temperature: 65℃-72℃
Production capacity: 4000BPH (3L) -customized
Main Configuration:
Material of filling valve
Stainless steel SUS304
Main motor
ABB/ SEW
Sliding bearing
IGUS
Frequency inverter
MISBUSHI
Touch screen
PROFACE/MITSUBISHI
PLC
MITSBUSHI
Pneumatic components
FESTO/SMC
Seals
Busak+Shamban (America)
Photocell switch
Banner (America)
proximity switch
TURCK (Germany)
Main feature:Disinfectant filling machine
1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.
2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.
3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms.
4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.
5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space.
6) Rotating disksare all welded with stainless steel AISI304.
7) Large flat-toothed bearings for smooth and reliable operation.
8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.
9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.
c. Transition wheel
1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time.
2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.
3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.
d. Material filling machine
1) It adopts non-contact filling way, which can effectively prevent secondary pollution;
2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.
3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.
4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.
5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.
6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.
7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable.
e. Capping machine
1) imported aseptic capping machine: no lubrication, corrosion resistance, hygienic and reliable.
2) There is bottle-feeding detection switch at capping part, together with the cap locking cylinder control discharging the caps to ensure that it will stop feeding caps when no bottles coming, and reduce the caps loss.
3) A set of photoelectric switches are installed on the cap loading rails. When no caps are on the cap loading rails, the machine will automatically stop running and alarm, which can effectively avoid the situation of no caps.
4) COP/SOP nozzles are provided for surface cleaning and sterilization of the capping mold, the stop-rotary cutter and the cap dialing disc.
Company Serivce:
1. China-Beverage is one professional manufacturer in beverage production line, for juice drink, drinking water, carbonated soft drink, milk, etc.
We have our own factory, with 15000 square meter.
2. China-Beverage has the certifications of ISO, CE and so on.
3. The production lines made by China-Beverage are exported to many countries abroad every year, such as America, Japan, Korea, Thailand,
Vietnam, Myanmar, Philippines, Israel, Tanzania, Pakistan, Ethiopia, etc.
4. China-Beverage offers free technician support and consultation to help you to buy new machines and start a new factory.
5. China-Beverage offers one year quality guarantee for the machines you buy freely.
6. China-Beverage will send our technician to your country for production line installation and commissioning.
7. Your inquiry will be replied within 24 hours, you are welcome to contact me in your convenience, please feel free to contact me if any question you have.
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FAQ
Q1: Are you a trading company or a manufactory?A1: We are a manufactory,can give u best service . Q2: What's your guarantee or the warranty of the quality if we buy your machines?A2: We offer you high quality machines with one year guarantee . we will give u spare part free in 2 years Q3: When can I get my machine after I paid?A3: We will deliver the machines on time as the date we agreed both side. Q4: How can I install my machine when it arrives?A4: We will send our engineer to your side as soon as you get all your machines ready , for testing and teaching your technicians how to run the machines. Q5: How about the spare parts?A5: After we deal down all the things , we will offer you a spare parts list for your reference