CL1500 Fully Automatic Solder Paste Stencil Printer

Product Description
Description
1.Product Functions:
CL-1500 a high precision automatic solder paste printer designed for high precision screen printing or stencil printing in LED Lighting products manufacturing.
2.Product Features:
a)Support wide spectrums of PCB size from 100mm x 50mm to 1500mm x 350mm and PCB thickness from 0.6mm to 6mm.
b)High printing resolution:
1.High positioning accuracy, repeat positioning accuracy ±0.01mm; printing accuracy 0.03mm.
2.Support glue printing
c)Automatic control improves production efficiency, controls quality and saves production cost:
1.Automatic stencil positioning;
2.Automatic PCB location calibration
3.Automatic adjustment of squeegee pressure;
4.Automatic printing;
5.Automatic stencil cleaning (dry-type, wet-type);
d)Adopt company independently developed suspended print head with automatic pressure adjustment system. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect paste forming effect.
e)Programmable motor controls separation speed and distance among squeegee, stencil and substrate, to realize multi-method separation.
f)Multi-functional PCB fixed positioning system, for convenient and accurate PCB positioning.
g)Upward and downward visual positioning.
h)Built-in image processing system;
i)Support 2D, SPC functions.
3.Applicable pitches of Components
a)SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications.
b)IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball 0.2 mm.
c)Printing size:100mm x 50mm ~1500 mm x 350 mm;
d)PCB thickness: 0.6 mm ~ 6 mm
e)FPC thickness: less than 0.6 mm (excluding jig)
4.Applicable PCB Types
Applicable to PCB types of LED, mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, space flight and aviation, as well as production and processing of general electronics products.

Specification
* The following data is measured under environment temperature of 25 ºC and humidity of 60%. ItemsParametersRepeatPositionAccuracy±0.015mmPrintingAccuracy±0.025mmPrintingSpeed/CycleTime<15s(ExcludePrinting&Cleaning)ProductsChangeover<5MinScreenStencilSize/Min1300mmX370(Standard);900mmX370mm(Optional,pressingplateonguiderailshallbereplaced)ScreenStencilSize/Max1800mmX750mmScreenStencilThickness20mm~40mmPCBSize/Min100x50mmPCBSize/Max1500x340mmPCBThickness0.6~6mm(thickness<0.8mmneedjig)PCBWarpageRatio<1%(basedondiagonallength)BottomofBoardSize15mm(distancefrompinstoPCB)EdgeofBoardSize3mm(distancebeforePCBclamping)TransportHigh900±40mmTransportDirectionLeft-Right;Right-Left;Left-Left;Right-RightTransportSpeed50-1200mm/secprogrammablecontrolBoardLocationSupportSystemMagneticpin/Sidesupportblock/Flexibleautomaticpin(optional)ClampingSystemElasticsideclamping/Vacuumnozzle/Extension-typeZ-directiontablettingPrintheadProgrammableelectriccontrolprinthead(pneumaticcontrolprinthead:optional)SqueegeeSpeed10~200mm/secSqueegeePressure0-15kgprogrammablecontrolSqueegeeAngle60°(Standard)/55°/45°SqueegeeTypeSteelsqueegee(standard),rubbersqueegee,andothertypesofsqueegeecustomizable.StencilSeparationSpeed0.1~20mm/secProgrammableCleaningMethodDry-type,wet-typeTableAdjustmentRangeX:8mm;Y:±10mm;θ:±2°TypeofFiducialMarkStandardgeometryshapeoffiducialpoint,bondingpad/stencilholeCameraSystemSingledigitalcamerawithupward/downwardvisionsystemAirPressure4~6Kg/cm2AirConsumptionApprox0.07m3/minControlMethodPCControlPowerSupplyAC:220±10%,50/60HZ1Φ2.5KWMachineDimensions2520(W)x1250(D)X1500(H)mm(excludingtheheightofindicatinglighthouse)WeightApprox.1800KgOperationTemperature-20°C~+45°COperationHumidity30%~60%

Configuration
1. Suspended print head with programmable pressure automatic adjustment system
a)Programmable pressure automatic adjustment system support visible pressure values of front and rear squeegees and ensures accurate pressure control.
b)Pressures of front and rear squeegees are separately adjusted, to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality in front and rear.
2. Standard stainless steel squeegee, unique design to improve the lifespan of squeegee blade.
3. Vision alignment system
4. Table X/Y/θ automatic calibration system.
5. PCB clamping and support system. .
a)Magnetic pins;
b)PCB flexible side clamping system to ensure no bending and deformation during PCB clamping
c)Strong vacuum suction (optional)
d)Elastic Z-direction pressing tablets (optional)
e)Flexible automatic pins(optional)
6. NC slide way adjustment for conveyor width and speed.
7. Dry-type, wet-type and vacuum-type with arbitrary combination for stencil cleaning system.
8. System Requirements: IPC (Industrial Personal Computer) with Windows XP System
9. Built-in software diagnosis system.
10. Support 2D, SPC software function.
11. Standard SMEMA link port.Our ServicesCompany Information