High Efficiency 12 Head Automatic Wire Mesh Welding Machine for Condenser Wire

Product Description
Product Application:

This condenser welding special machine is customized for welding condenser as well as wire mesh. According to the product specification provided by your company, and in order to increase efficiency and production rate, the machine is designed as two feeding fixture system, automatic mobile system, automatic welding system, and cooling system. Be able to weld two pieces of condenser at the same time so as to increase efficiency. The welding cycle would be 20 sec/pc.



APPLICATION:

Continuous welding condenser or wire mesh. This condenser welding special machine is customized for welding Wire And Bundy Tube condenser with automatic wire feeding system, automatic mobile system, automatic welding system, and cooling system.



Main Features:
1. Main Body:Because of the dense and horizontal wire rod, the integrated reinforced gantry type of main body is designed. Adopt the vertical stress main body. This machine is made of good quality of thicken steel plate to ensure the intensity and stability of the main body. The machine is equipped with slide guide to provide stress supporting point and working platform for other actions. In order to put two sets of welding fixtures on the machine, the effective welding width is 1300mm while the welding length is 1000mm.2. Power Source: Adopt medium frequency inverter welding source. Duty cycle rate reaches 50%. The three-phase power supply is under rectifying through a special inverter and converted to 1000Hz AC voltage and then be transmitted to a medium frequency transformer to be rectified so as to provide DC welding current. Compare with general AC pulse power supply, this kind of power source could be fast and precisely adjusted. Small impact to the power grid and lower requirement for the power grid compare with the single-phase welder of the same capacity.3. Row Welding Structure: 6 sets of welding electrodes are installed on the beam and equipped with slide guide that could move horizontally. It is convenient to adjust the distance of welding spot so it is suitable for welding the work pieces with different pinch. The welding program of row welding electrode is flexible and various kinds of welding programs are available. So you could choose to weld from the middle to the sides or from the sides to the middle or single welding. Truly achieve the stable, reliable and good consistency of welding effect.4. Cooling System: Resistance welder will generate lots of heat during the process of welding. The source of heat may be from: the welding of electrode and work piece or the working of components like silicon controlled and welding transformer. In order to protect the working life of components and control the softening temperature of welding electrode to ensure the reliability of welding, it is designed to adopt the cooling water cycle to take away the heat. The air-cooled type of cooling water is adopted. Through the refrigerating system of cooling-water machine, the temperature of water is forced to cool down to the preset temperature. The purpose of cooling water cycle is achieved through the water pump of cooling-water machine and water storage box.
Detailed Images
Fixture: 
Can weld two pieces of mesh in one time.
Full Automatic Wire Basket Production Line can customzied according to your product and requirements:
Main Features
Row Welding Structure: The welding heads which will be installed on the beam. The copper mould is equipped with Model T groove which can be slightly adjusted from left to right. It is convenient to adjust the distance between welding spots. Suitable for welding work pieces with multiple types of pitch. The welding program of row welding heads is flexible. You may choose to weld from the middle to the two sides or from the two sides to the middle or single welding.Power Source System: Adopts 2 sets of 100K MFDC transformer, The three-phase power supply, through rectified by a special inverter, is converted into 1000Hz AC voltage and then is transmitted to a medium frequency transformer. The current is rectified in order to supply DC welding current. Welding Control System: Adopt the intelligent microcomputer quick response touch controller, all-digital control, simple and clear operational interface. Automatic testing and compensation which could guarantee the situation that the machine will be at work only when the current value is in the preset data so as to ensure the stability of welding effect and effective prevention of undesirable phenomena like loose welding and cold joint. It can Store 101 sets of special welding program. The features of quick response and high precision of control may help you obtain high quality of welding spots.



Technical Parameter:
No.
Item
Parameter
1
Welding Power Source
MFDC 100K*2
2
Input Voltage
Three phase 380V±10% 50Hz
3
Rated Capacity
100KVA
4
Rated switch
100KVA
5
Rated Duty Cycle
50%
6
Frequency
1000HZ
7
Control heat adjustment range
15%~99%
8
Output way
DC
9
Maximum Output Voltage
DC9.6V
10
Welding Model Storage
101kinds
F
Insulating Grade
F
Model 1Manual Wire Mesh Welding Machine1. Manual wire loading and welding machine;
2. The number of electrode could be customized according to your requirement.
3. Low in price
4. Suitable for welding small wire mesh
5. Low efficiency
6. Suitable for 100mm-500mm wire mesh

Model 2Single Head Welding Machine With X Y Axis Automatic Feeder
1. Single Welding Electrode;
2. Manual wire loading;
3. X, Y axis automatic feeder and automatic welding
4. Low cost
5. Simple structure and easy assembly
 6. Change fixtures for welding different sizes of wire mesh
7. Suitable for wire mesh within 1mx1m

Model 3Automatic Wire Mesh Welding Machine for mesh within 1mx3m
1. Multiple welding electrodes;
2. Manual wire loading;
3. Automatic feeder and automatic welding
4. Single power supply system
5. only one electrode can work at one time and take turns.
6. Doublelayer feeder, worker can do continuous loading of wires to keep the machine cycle working;
7. Suitable for wire mesh whose width is within 1000mm, length is not restricted.

Model 4Automatic Wire Mesh Welding Machine for mesh within 2mx3m
1. Multiple welding electrodes;
2. Manual wire loading;
3. Automatic feeder and automatic welding
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Doublelayer feeder, worker can do continuous loading of wires to keep the machine cycle working.
7. High efficiency ,High cost
8. Suitable for wire mesh whose width is within 2000mm, length is not restricted.

Model 5Wire Mesh Automatic Welding Machine with automatic wire filling system1. Multiple welding electrodes;
2. Automatic wire loading system;
3. Automatic feeder and automatic welding
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Save labor force ,High automation level
7. Cycle working 

Model 6Wire Mesh Automatic Welding Machine with automatic wire dropping system and wire bending system1. Multiple welding electrodes;
2. Automatic wire loading system;
3. Automatic feeder and automatic welding and automatic bending.
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Save labor force ,High automation level
7. Cycle working .

Certifications
Detailed Images
Our Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
Our Company
Story about HWASHIGuangdong Hwashi Technology Inc. was established in 2001. The headquarter is located in Hwashi industrial park in Huizhou. Hwashi is a high-tech enterprise specialized in developing, manufacturing and selling of resistance welding machine, automatic welding machine and an industrial robot.In the past 20 years, Hwashi has obtained more than 50 patents for invention patents, utility model patents, design patents, and software Copyrights. It is the drafting unit of several national standards and industry standards. Hwashi has been awarded "China famous brand", "Guangdong famous brand", "China quality credit enterprise", "world outstanding Chinese businessman association member unit", "Guangdong province science and technology innovation quality management advanced unit", "Guangdong province academician expert enterprise workstation" and many other honorary titles.For 20 years, Hwashi keeps innovating and follow up with the latest technology in the world. Invest heavily in product development and innovation every year. In cooperation with key universities and national key laboratories and engineering technology centers in new materials and processes, the "medium frequency inverter" technology was first introduced into resistance welding equipment. Help to realize the "unmanned, intelligent" factory, the practice we have been striving for is to create efficient, energy saving, safe and environmentally friendly production environment for customers.With the trend of intelligent manufacturing in the world, Hwashi has set up a large-scale robot development base of 50,000 square meters in Yichun City, Jiangxi province. Introducing the world's top advanced production and processing equipment in our factory. We have a technical team and high-quality workers including mechanical, electronic, welding, automatic control, electromechanical integration, and management. We are committed to providing customers with efficient automation welding solutions in order to become a leading enterprise in world-class industrial intelligent equipment.

FAQ
1. Are you manufacturer or trading company?

Answer: We are welding machine manufacturer. We have been in the welding industry for 20 years. We have the rich experienced technical team which can provide you the most professional advice.2. What information do you need to give me proper recommendation?Answer: In order to recommend you the suitable machine model, please send us the detailed information regarding your product. Like material, thickness, welding position, minimum and maximum size of product, welding requirement, etc. It would be better if you could send us your product drawings. Then our engineer will recommend you the machine according to your welding requirement.3. Can you provide customized service for our product?Answer: Yes. We will provide you the professional robotic welding system solutions according to your specific product. only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.4. What's the warranty period and delivery time?Answer: Warranty period is 12 months.5. Can you send engineer to our country for setting up the machine?Answer: Yes. We will send engineer to your country to help installation and commissioning, and training. Any problems, we can also provide online service.6. I want to know the welding quality for our product, what should I do?Answer: You can send your samples to our factory to do test welding. After test welding, we will send the welding video and pictures to you for reference. Also we will send the samples back to you for verification.

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