Automatic Injectable Glass Ampoule Washing Filling and Sealing Machine

Product Description
Brief Introduction
BXAZ ampoule cleaning, drying, filling and sealing compact production line is a new type of ampoule production line which adopted the advanced international technology, combined several FE Pharmatech’s patents and according to the domestic ampoule production situation.
This line is composed by CLQ vertical ultrasonic cleaning machine, RSM sterilizing drying machine and AGF filling and sealing machine. It is divided into cleaning zone, sterilizing zone, filling and sealing zone.
This compact line can work together as well as independently.
Main Features
1The compact line realizes single linkage, continuous operation from washing, sterilizing,filling and sealing. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2 This line adopts water and compressed air cross pressure jet wash and ultrasonic wash at inverted state. The cleaning effect is very good.
3 The ultra filtration technology is applied at the washing machine’s filter. The clean and sterile washing water and compressed air is obtained through terminal filter, which can improve the clarity of the washed bottle.
4 Bottle infeed auger and star wheel meet, the auger space is small. Ampoules can walk straight. Ampoules can transfer more stable and can hardly broken.
5 Double tank and double circulation. The circulation water tank and rough wash water tank are totally separate. The cleaning water is used step by step. The cleaning effect is much better.
6 The stainless manipulators are one side fix. The location is more accuracy. The manipulators are wearproof. When changing of pitch the manipulators no need stretch out and turn. The turning bearing wont contaminating the cleaning water.
7 The ampoules are sterilized by the hot air laminar flow sterilization principle. The heat distribution is more even. The ampoules are under the HDC high temperature sterilization condition, which meets the standard of GMP.
8 This equipment adopts negative pressure sealing principle to seal the high efficiency filter which are used for purify the tunnel. The filter is easy to install which can ensure the one hundred purification condition.
9 The equipment adopts hinge type seat heat and horizontal hot air fan structure. The maintenance of the equipment is more convenient and laborsaving.
10 This equipment adopts chain conveying belt with flank. The conveying belt won’t be off track, anticreeper, no bottle falling.
11 The equipment adopts advance technology such as multi-needle filling, front and rear nitrogen charging and wire drawing sealing, which can meet the standard of different type of products.
12 The fill-seal machine adopts balcony structure. The starwheel infeed and convey bottles continuously, the running of the equipment is stable and less bottle breakage.
13 This equipment is universal. It can’t be used to 1-20ml ampoules. Changing parts are convenient. In the meantime, the equipment can be used as vial washing, filling and capping compact line by changing some mould and outfeed wheel.
Technical Parameters
Applicable specifications1-20ml B type ampoules which meets the standard of GB2637.Maximum capacity7,000-10,000pcs/hWFI consumption0.2-0.3Mpa 1.0 m3/hCompressed air consumption0.4Mpa 50 m3/hElectric capacityCLQ114Vertical ultrasonic washing machine:15.7KWRSM620/60 Sterilizing and drying machine 46KW, heating power: 38KWAGF12 Ampoule filling and sealing machine 2.6KWDimensionsCLQ114Vertical ultrasonic washing machine:2500x2500x1300mmRSM620/60 Sterilizing and drying machine:4280x1650x2400mmAGF12 Ampoule filling and sealing machine:3700x1700x1380 mmWeightCLQ114Vertical ultrasonic washing machine:2600 KgRSM620/60 Sterilizing and drying machine:4200 KgAGF12 Ampoule filling and sealing machine:2600 Kg
IVEN Can Do !
IVEN provides integrated engineering solution for worldwide pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system and central laboratory and etc. According to the pharmaceutical industry's regulatory requirements of different countries and customer's individual demand, IVEN carefully customizes engineering solutions of turnkey projects and helps customers to win the target markets, IVEN creates value to customers.
Turnkey Project for IV Solution Plant from A to Z
• Project Design
• Pharmaceutical Water Treatment
• Solution Preparation
• IV Solution Production Line
• Sterilization
• Inspections Packing
• Clean Room & HVAC
• Stability Chamber
• Laboratory Instruments
• Utilities
• documentation & Qualification
• Installation, Commissioning, Training
• Service
Oversea Projects
Till now, we’ve already provided hundreds sets of pharmaceutical equipment and medical equipment to more than 40 countries. Meanwhile, we helped our customers to built the pharmaceutical and medical plant with turnkey projects in Russia, Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda etc. All these projects won our customers and their government high comments.
Central Asia
In five Central Asian countries, most of pharmaceutical products are imported from foreign countries, not mention to injection infusion. After several years of hard work, we have already helped them get out of the trouble one after another. In Kazakhstan, we built a large integration pharmaceutical factory which includes two Soft Bag IV-Solution Production Lines and four Ampoules Injection Production Lines.
In Uzbekistan, we built a PP Bottle IV-Solution Pharmaceutical Factory, which can produce 18 million of bottle annually. The factory not only brings them considerable economic benefit but also gives the local people tangible benefits on pharmaceutical treatment.
Russia
In Russia, although the pharmaceutical industry commenced earlier, both equipments and technology are still old-fashioned. After multiple visits for European equipments and comparing different Chinese suppliers, the largest Injection Solution Pharmaceutical Manufacturer chose us to do the PP bottles IV-Solution Project in the end, which can produce 72 million of PP bottle per year.
Africa
Africa with large population, in which pharmaceutical industry base remains weak, need more concern. Currently, we are building a Soft Bag IV-Solution Pharmaceutical Factory in Nigeria, which can produce 20 million of soft bag per year. We would continue constructing more high-class pharmaceutical factories in Africa, and we wish that the local people in Africa can get tangible benefit by using the safe pharmaceutical products of home manufacture.
Middle East
For Middle East, the pharmaceutical industry is just at starting stage, but they have been referring to USA FDA with most advanced idea and highest standard to supervise their medicines quality and pharmaceutical factories. One of our customers from Saudi Arabia issued an order to us for doing the whole Soft Bag IV-Solution Turnkey Project for them, which can produce more than 22 million of soft bag yearly.In other Asian countries, pharmaceutical industry has lay foundation, but it is still not easy for them to build a high-quality IV-Solution factory. One of our Indonesian customers also, after rounds of selection, chose us, who process strongest comprehensive strength, to construct a high-class IV-Solution Pharmaceutical Factory in their country. We have finished their phase 1 turnkey project with 8000 bottles/hour which is running smoothly. And their phase 2 with 12000 bottles/hour, we will start the installation in late 2018.
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