Quality assurance automatic 500ml bottle lemon watermelon juicer filling line

Hot Fill Lines
Hot Fill Lines
Hot filling technology can expand production and packaging opportunities for juices, nectars, soft drinks, isotonics and teas. No matter your beverage type, our unmatched expertise helps you achieve more with extensive technical knowledge and packaging capabilities.With 25 years of hot filling experience, we continue to lead the industry with more than 1,00 proven King Machine Hot Fill solutions worldwide. Over the last thirty years, we have significantly reduced the weight of heat-resistant bottles while retaining their durability and improving design opportunities.

One partner for all your needs.
A complete hot fill line solution from King Machine lets you optimise performance and make more informed decisions across the lifetime of your line. With everything centred around one supplier, you get wide-ranging expertise, equipment and ongoing services to evaluate your entire project. This ensures high quality and efficiency from packaging to equipment, fast ramp-up and more. Hot Fill Lines is a unique PET packaging solution offering a great alternative for hot-filled beverages in PET bottles. It expands the opportunities of product premiumisation and revenue generation with no compromise on packaging performance and the consumer experience. This innovative solution is addressing the single serve market of Hot fill (juice, nectar, soft drink, isotonics, tea) filled in PET bottles up to 1.2L at a temperature of 85-88°C.

Achieving lightweighting and design freedom , King Machine Hot fill lines provide:
1 - King Machine Hot Fill lines for juices, teas and sport drinks provide:
2 - More customisation and design freedom
3 - Improved hygiene and efficiency
4 - Full process control with fewer operators

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Equipment Details
1 - King Machine Water Treatment.
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/online type pressure auto self-protection device
4/online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame

2 - Pre-process system.
1 - High-shear emulsifying tank + Plate heat exchanger
2 - Mixing tank
3 - UHT sterilizer + homogenizer machine + Buffer tank
4 - Hot water system + Hot water tank
5 - CIP cleaning system

3 - King Machine Blow Molding Machine.
1 / King Machine Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and consistently high bottle quality
2 / Production flexibility: Up to 200 different equipment size configurations from one platform
3 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance
4 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)
5 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air

4 - KM RCGF Water Filling Machine [ Washing Filling Capping 3 in 1 type ]

1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
3 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4 / Hygiene improvement through volume control and contactless filling
5 / Automatic dummy bottles: Safer, easier cleaning procedures
6 / Automatic bottle changeover improves uptime

Equipment Type
Automatic


Bottle Type
PET round or square bottle
Volume 200 - 2000ml
Bottle diameter 50-115mm
Bottle height 160-320mm

Output <bph>
up to 72,000 bph
Your product
Hot Filling Juice/Tea/Milk and so on.
Certificates
CE / SGS / ISO 9001
5 - King Machine Bottle Cooling System.
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption

6 - King Machine Bottle Inverter Chain.
- Use juice own high temperature to kill the bacterial inside cap.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

7 - King Machine Labeling Machine.
Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 72,000 containers per hour, when standalone, at an efficiency rate of 98%.Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production

8 - King Machine Packing Machine.
once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes.Whether you choose shrink-printed film, nested packs or wraparound cartons, King Machine packers gently feed bottles to ensure durable and cost-effective packs.BENEFITS.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation

Would like to know more about King Machine equipments, feel free to send us an inquiry!
Best Service
King Machine Services Online.
King Machine Services online gives you fast and easy online access to your Installed base to order your King Machine original spare parts and explore the Options & Upgrades relevant for your line. It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance.

King Machine Services online helps you:
1 - Machine running video
2 - Watch our factory online
3 - Supply a running beverage line in your country , you can see machine runing directly.

Options & Upgrades.

Beverage producers need to be able to meet the demands of an evolving beverage industry, and King Machine is committed to ensuring optimal productivity and performance over your line's entire lifetime. With King Machine Options & Upgrades, new technologies or refurbished components help to maintain or even improve performance - without replacing your entire line.Options: New functionalities that optimise flexibility and costs
Upgrades: New technologies that improve performance, safety, hygiene and resource savingsSince we built your line, we have a comprehensive understanding of its design, and our engineering experts can analyse equipment and processes to determine how to strengthen performance. As new technologies and solutions are introduced to the market, we ensure that your production benefits accordingly, so you can stay on target in a changing, competitive marketplace.

King Machine Options & Upgrades helps you:
1 - Boost product quality
2 - Increase efficiency
3 - Reduce Total Cost of Ownership
4 - Future-proof your productivity
5 - Browse our online catalogue

Would like to know more about King Machine equipments, feel free to send us an inquiry!
about King Machine
Zhangjiagang King Machine Co.,Ltd
King Machine Sales Manager Team and Engineer Team.
King Machine Cetificates and Patents.
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Customer Feedback
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FAQ
YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
● If we can fullfill your request and you interested in our products, you may pay a visit to King Machine site
● The meaning of visiting supplier, because seeing is believing, King Machine with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.

SEE KING MACHINE HOW TO ENSURE THE QUALITY!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 5 years
●After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF KING MACHINE!
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.

Would like to know more about King Machine equipments, feel free to send us an inquiry!
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