PU Foaming Machine

PU Foaming Machine
This foam machine is mainly used for producing polyurethane / flexible foam,which density is 9-50kgs/m3.
Benefits, features and functions of a Maxfoam machine:
Operating platform
Functions
• Provides the operator with a correct position to operate the machine.
• Supports the Instrument Panel and the Mixer.
• Anti-skid surface.
Benefits
• Efficient working area for the operator.
• Provide easy access to the Trough.
•Easy access to all the controls and instruments.
• Enable bottom paper to be placed behind the platform.
Control Panel
Functions:
• Controls all process variables.
• Process variables are controlled using a computer friendly interface and the adjustments can be made using analog controllers, digital ones, or a combination of both.
• Start, stop, adjust.
Benefits
• Easy to adjust and monitor variables.
• Real-time information during foam production.
• Save and secure production environment.
Additive tanks
Functions
• Volume specially designed for daily production.
• Individual tanks for each chemcial.
• Stainless steel.
Benefits
• No leakage.
• Easy to clean.
• No influence on chemicals.
• Age resistant promoting longlife.
• Easy refilling.
Chemical metering
Functions
• Meters the chemicals to required quantity.
• Recirculation back to tank via pressure control.
• Pumps and transducers adapted to chemical output.
Benefits
• Accurate metering.
• Required pressure level per stream.
• Easy to calibrate.
•Long lifetime.
Mixer
Functions
• Mix all chemicals.
• Adjustment of mixer pressure.
• Mixer speed adjustment.
Benefits
• Control cell size.
• Create fewer "pinholes".
• Provide optimal mixing.
• Self cleaning.
• Volume designed to output.
Trough
Functions
• Distribution chemicals on to the fall-plate.
• Starting point of creaming.
• Volume designed to a wide range of outputs and formulations.
Benefits
• Fewer pinholes.
• No cleaning.
• Give better block porfile on higher blocks.
• Easy to use.
Fall-plate
Functions
• Support the bottom paper from trough to conveyor.
• Adjustable width and angle.
• Adapted to the rise profile.
Benefits
• Make a flat top block.
• Give better density distribution.
• Using gravity force when expanding foam.
• Eliminate friction between side paper and foam rise.
Conveyor
Functions
• Moves the foam at requested speed.
• Transports the foam slab.
• Motor,gear and transducer adjusting speed and keep constant speed when set.
Benefits
• Constant speed.
• Constant block height.
• Uniform foam structure.
Foaming tunnel
Functions
• Transports the foam.
• Supports the foam until it’s self supporting.
• Closed tunnel.
Benefits
• Stable block quality.
• Smooth block sides.
• No side skin.
• Excellent working environment.
Ventilation
Functions
• Remove gasses from the foaming tunnel.
• Environmental friendly.
Benefits
• Minimum gass in working area.
• Operated from the control panel.
• No disturbance of foam block surface.
Walkways
Functions
•Provides access to inspection windows on both sides of the foaming tunnel.
• Anti-skid surface.
Benefits
• Creates safe working area.
• Easy access to inspect foam production.
Inspection windows
Function
• All windows slid able.
• Windows in full length of the tunnel on both sides.
Benefits
• Enable inspection of foaming in all phases of process and to take foam samples.
• Access to; Side paper.
• Windows keep the tunnel closed for better ventilation.
Paper feed side and bottom
Function
• Supports the paper rolls during unwinding.
• Paper tension device.
• Adjustment to keep the paper in line.
Benefits
• Keeps the paper in line.
• Keeps the paper tight, flat and without wrinkles or folds.
Paper rewind Bottom-paper
Function
• Rewinds the paper used during foaming.
• Adjusts the tension of paper.
• Self locking / Reusable steel cores.
Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.
Paper rewind side-paper
Function
• Rewinds the paper used during foam production.
• Adjusts the tension of paper.
• Self locking reusable steel cores.
Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.






Company Information

about MAXTECH


MAXTECH Automation Machinery Co., Ltd is a high-tech automation company which is specialized in technological development and machine manufacturing. We have our professional technical development team and experienced technicians, always implements advanced technology, strict quality controls on products and systems, we do our best to make our products reach industry-leading level to keep the final customers always satisfied.
At present, we mainly produce Mattress Packing Machine, Pillow Machine, and Foaming Machine, three series. Each series’ core products are reached the leading level in the industry, no matter in the manufacturing or automation level. Our products are mainly exported to Asia, Africa, Europe, Australia, and South America, Southeast Asia, the Middle-East etc. all over the world.
"Honesty, Quality & Service first", supplying high & stable quality goods and best services for all of our customers, keep developing our products and innovate in technology. Hand in hand with customers to create a better future! READ MORE →
Foam Machine/ Foaming Machine/ Foaming Machinery/ Foam Cutting Machinery/
Foam Horizontal Cutting Machine/ Foam Circular Cutting Machine/ Continuous Foaming Machine/
Batch Foaming Machine/ Box Foaming Machine/ Foam Rebonding Machine/ Foam Crusher/
Mattress Machine/ Mattress Roll Packing Machine/ Pillow Machine/ Pillow cases Making Machine
COPYRIGHT © 2013 MAXTECH Automation Machinery Co.,Ltd. Technical Support:YOWBO
Web.: http://www.maxtech-auto.com
Our Advantages

High capacity
professional technicaldevelopment team and experienced technicians
Perfect product testing equipment and system




High standard
Perfect product testing equipment and system
OEM &ODM
manufacturers,
Overseas installation training is available
Professional service team
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Professional after-sales technical staff
FAQ
FAQs
1, Are you manufacturer?
Yes, we are manufacturer with more than 10 years' experience.
2, Can you ship the machine to my address?
Yes, we will have a special overseas logistics transport to transport the machinery to your address.

3, Where are you? Can we go to China and visit your factory?
Yes, of course. We are in Building F,No.16,GaoxinRoad,Taicheng,TaishanCity,GD,China.

4, how can you ensure the machine quality after we put the order? Before the delivery, we will send you machine’s pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5, what about your installation service and sales service for machine? 1.Guarantee is one year, we will supply spare parts or send engineers to your side if you need, we will give you service anytime, 24 hours, 3days. 2.We already prepare technical manual and operation video to show our customers, then it will be easy to install and use the machine. 3.It is free to train your worker in your side or by video.