Good Quality Pressure Boiler and Tank and Vessel Gouge and Grinding Machine for Surface Cleaning and Polishing Machine

Product Description
CNC Gouge and Grinding Machine
Circumferential and Longitudinal Seam Gouge and Grinding Machine
    The machine consists of CNC cross manipulator, multifunctional powerful grinding abrasive wheel and belt head, dust removal system,electronic system and pneumatic control system.

    Application
* Carbon steel , Stainless steel circumferential seam gouge, grinding and polishing.
* Vessel internal stainless steel cladding welding layer grinding and polishing
* Vessels internal and external circumferential, longitudinal seam, weld reinforcement part grinding and polishing. Use before vessel fitting-up.
* V bevel type vessel.
Workpiece Diameter ranges
φ550mm~φ5000mm
Minimum Diameter required while with Dust removal system
≥φ1400mm(Internal longitudinal welding reinforcement part grind required minimum Diameter ≥φ2400mm,If less than φ2400mm, needs to
notice before manufacturing)
Maximum workpiece/vessel thickness
δ≤230 mm
Single section of vessel maximum length
L≤4500 mm
Workpiece materials
SS. CS
Width of welding seam
≤90 mm
Surface roughness
Ra12.5
Machine working environment
Power
Three phase AC 380±10%,50HZ±2%
Temperature
10-55ºC
Maximum humidity
98%(35ºC)
Detailed Images
* It consists of base hold, level adjustment unit, column, rotating device, power driving system, Mechanical locking mechanism,cross slider/carriage, beam and related moving system. Rotating device between base hold and column is driving by electricity.
* Cross slider utilize reducer and Ball screw drive to control up and down. Beam front and back moving is driven by reducer motor and gear rack.
* Column and beam guide rails are the oversea imported heavy load straight guide. Beam both ends can be equipped with multifunctional and powerful abrasive wheel and belt,dust removal system while it is also considered to leave other grinding &gouge head interfaces.
* There is lift lugs beside column end which is a fixed type. Overhead head crane can lift without steel wire.
* Cross sliders are installed with dust protection unit.
* Staircases are provided on column for maintenance.
* The deflection can be removed by grinding & gouge head constant pressure relocation mechanism.
Size Information
Main machine parameter
Main technical Data
Minimum height of Grinding & gouge head to ground
800mm
Maximum Height
5000 mm
Vertical moving maximum speed
100~1200mm /min(frequency control)
Horizontal moving distance
5000 mm
Maximum horizontal moving speed
100~1200mm /min(frequency control)
Beam rotating degree allowed
±90°
Column rotating available allowed
±180°
The beam deflection
2.5mm/m
Multifunctional and powerful grinding wheel and belt head
Main technical parameter
Minimum height of Grinding & gouge head to ground
800mm
Maximum Height
5000 mm
Vertical moving maximum speed
100~1200mm /min(frequency control)
Horizontal moving distance
5000 mm
Maximum horizontal moving speed
100~1200mm /min(frequency control)
Beam rotating degree allowed
±90°
Column rotating available allowed
±180°
The beam deflection
2.5mm/m
Gouge function technical data
Maximum gouge depth for weld
170mm
Maximum gouge depth for one-pass gouge
≤15mm
Moving speed
1000mm/min (To avoid surface damage, we suggest to use small gouge blade to move fast to treat small pieces gouge
Maximum gouge size of welding seam
100×15mm
Maximum allowance for single time gouge
≤100×5mm
Moving speed while abrasive belt grinding
350mm/min
Maximum allowance for gouge cladding welding layer
≥0.5mm/time（efficiency:10~20m/h）
Maximum tilt angle of welding seam bevel gouge abrasive belt
10°
Gouge surface quality
Welding pass grind and gouge
≤Ra6.3μm
Welding root grind and gouge
≤Ra12.5μm
Cladding welding layer grind and gouge
≤Ra6.3~0.4μm
Bevel grind and gouge
≤Ra6.3μm
Multifunctional powerful lateral grinding & gouge head
Vertical rotating angle of grinding & gouge head
0~90°
Horizontal rotating angle of grinding & gouge head
±90°
Grinding & gouge head right/left moving distance
±75mm
Side swing distance
±50mm
Grinding & gouge head blade lifting stroke
180mm
Connection wheel size
300×100mm
Abrasive belt size
100 ×2800mm
Abrasive belt speed
30m/s
Abrasive wheel size
650×12(12 ~ 22)mm
Maximum Abrasive wheel grinding and gouge speed
65m/s
Grinding and gouge power
18.5kW
Grinding & gouge head weight
650kg
Dust remove system
Power
3.0KW
Air flow
4000m3/h
(Ptf)Pressure
2200pa
Inlet diameter
170mm
Outlet diameter
330mm
Precipitation tank volume
0.2 m3
Dust removal efficiency
85%
Packing&Shipping
We will provide professional export packaging and choose the appropriate mode of transportation, or we can follow the requirements of customers.
After Sales Service
Company Introduction
   Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
Our Services & Strength
   We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
   based client’s facility/site space availability, we are able to study/design and present matched configurations on project
schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
   To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.