Shenzhen PCBA Manufacturer For PCB Fabrication Assembly for Smart Home Appliance CCTV Security Camer

Shenzhen PCBA Manufacturer For PCB Fabrication Assembly for Smart Home Appliance CCTV Security Camera PCBAg
Welcome To SATO 94v0 circuit boardFounded in the year 2003, located in Shenzhen, as a professional EMS/OEM Manufacturer, WE could provide one-stop pcb assembly service; in PCB Design & Layout, PCB Fabrication, PCB Assembly, PCBA Prototype, PCBA Test, Electronic Part Sourcing and EMS for kinds of smart electronic manufacturing.
SMT Processing
Now we have 8 SMT Lines and 3 DIP Lines to perform PCB assembly. The precision of chip replacement is up to +0.1MM, this indicates we have professional skills in producing all kinds of printed integrated circuit boards such as SO, SOP, SOJ, TSOP, TSSOP, QFP, BGA and U-BGA with surface-mount technology (SMT), thru-hole technology (THT) and merged tech components. DIP Processing
SATECH has three DIP processing lines, professional working platforms and carriers, this ensures a output capacity of 1 500 000pcs per day. For every process, technical and standard operation guidelines are made to follow, with strict KPI, this makes sure of 99.8% of pass for every PCBA. Lower our rejects, create more value for clients.
PCB Design & Layout» Excellent Expertise in design tools: Allegro, Pads, and Mentor Expedition.
» High density SMT designs (BGA, uBGA, PCI, PCIE, CPCI…)
» Flex PCB designs of all sorts
» Complete assembly drawings
» In-Circuit Test data generation (ICT)
» Drill, panel and cutout drawings designed
» Professional fabrication documents created
» High-speed, multi-layer digital PCB designs- Bus routing, differential pairs, matched lengths; Fast PCB design in 2-3 days.
» Concentrate on the PCB design Wi-Fi Module, BLE Module, GPS Tracking application.RF Modules,Medical-Care devices,LED PCB Boards.
» We come up with the design as per customer requirement,and take care for the RAW material cost at the outset of design.
» Full control for the PCB design, from requirement, Schematic, PCB Layout, SI/PI/EMI inspection, we will locate the design issues in the inspection processing.
PCB Fabrication Center
We have produced all kinds of PCBs including FR4, FR1, CEM1, FPC, metal Core PCB and Rogers PCB, etc. With the advantage of material and component sourcing channels, we have the ability of fast PCB sample--48 hours after order /confirm/iation.
PCB Specifications
PCB layer1, 2, 4 or 6, up to 18 layersBoard shapeRectangular, round, slots, cutouts, complex, irregularBoard typeRigid, flexible, rigid-flexibleBoard materialFR-4 glass epoxy, FR4 High Tg, RoHS compliant; Aluminum, Rogers, etc.Board cuttingShear, V-score, tab-routedBoard thickness0.2 ~ 4.0 mm (±10%), Flex board: 0.01 ~ 0.25″ (±10%)Copper weight1.0, 1.5, 2.0 Oz (tolerance ±0.25 oz)Solder maskDouble-sided green LPI, Also support red, white, yellow, blue, blackSilk screenDouble-sided or single-sided in white,yellow, black, or negativeSilk screen min. line width0.006″ or 0.15mmMax board dimension20 inch *20 inch or 500mm*500mmMin. trace/gap0.10mm, or 4 milsMin. drill hole diameter0.01”, 0.25mm, or 10 milsSurface finishHASL, Nickle, Imm Gold, Imm Tin, Imm Silver, OSP etc.Min.slot width0.12”, 3.0 mm, or 120 milsV-score depth20-25% of board thicknessPlated through holesYesDesign file formatGerber RS274X, 274D, Eagle and AutoCAD’s, DXF, DWG, Protel 99se
What We Are Doing
PCB Fast Delivery
Order Types/PCB Layers1/2-layer4-layer6-layerAbove 8-layerHDINormal Sample Orders5-6 days6-7 days7-8 days10-12 days15-20 days Fast Sample Orders48-72 hours5 days 6 days 6-7 days 12 daysFirst Batch Orders7-9 days 10-12 days 13-15 days 16 days 20 days
PCB Assembly Center
Supported Assembly Capabilities
Different types of Assembly
°THD (Thru-Hole Device)
°SMT (Surface-Mount Technology)
°SMT & THD combined
°2-sided SMT and THD assembly
Order Volume Allowed
°1 to 5,000 boards
Parts
°Passives parts, smallest size 0201
°Fine pitch to 8 Mils
°BGA, uBGA, QFN, POP and Zero-Lead chips
°Connectors and terminals
Component Package
°Reels
°Cut tape
°Tube and tray
°Loose parts and bulk
PCB Board Measurements
°Minimum measurement: 0.2″ x 0.2″ (5mm x 5mm)
°Largest dimension: 15″ x 20″ (381mm x 508mm)
Printed circuit board shapes
°Oblong
°Round
°Slots and Cut outs
°Complicated and Uncommon
PCB board kinds
°Rigid FR-4 boards
°Rigid-Flex boards
Assy procedures
°Leaded process
°Zero-Lead (RoHS)
Design file formatting
°Gerber RS-274X, 274D, Eagle as well as AutoCAD’s DXF, DWG
°BOM (Bill of Materials) (.xls, .csv, . xlsx)
°Centroid (Pick-N-Place Or XY file)
Testing Processes
°Visual Inspection
°X-ray Inspection
°AOI (Also known as: Automated Optical Inspection)
°ICT (AKA: In-Circuit Test)
°Functional testing
Turnaround time periods
°1 To 5 days for only printed circuit board assy
°10 To16 days for full Turnkey Circuit Card Assy
Turnkey PCB Board Assembly Solutions
•Rapid Turnaround•Prototype/Production Support•Blank Boards»Components»Assembly•Rapid On-line Quote
PCBA Testing
We equipped a team of 3 skilled technical engineers who have many years experience in the field to put our strict testing flows and standards into practice. In the whole testing flow, by AOI, flying test and testing jig test we first test the flows of circuit board production including through-hole status, short circuit and appearance, etc. For some complicated craft flows e.g. in high precision or blind via boards, even only wafer analysis can discover testing problems.


Our PCBA test is a complete system which includes FCT, ICT, AOI and so on, so that we make sure each product out of our factory are consistent with the designed parameters and specifications. Before the PCB assembly, we always need to communicate with customers for the confirmation of a test plan. Usually our testing team will help our customers copy if they are pleased to hand over IC program, and then make FCT by testing jig which is usually customized according to PCB functions. (For full idea about FCT, ICT and AOI, you may know about them by Google.) Order TypeTesting TypePCB samplesFlying test and E-testPCB batch ordersTest complete production line by Testing jig and E-testPCBA samplesE-test, FCT or other test method provided by customersPCBA batch ordersTesting jig or testing program made for a whole production line, or other method from customers.
Component Sourcing Center
•Global IC Sourcing•Strong & Stable Component Supply Channels•Fast Component Purchasing•Scientific Inventory Management System
Why Choose Us
•QUICK RESPonSE & DELIVERY
•CHEAPER WHILE GOOD QUALITY
•SMALL QUANTITY RUNS
•CERTIFIED MANUFACTURING CAPACITY
•GLOBAL IC & COMPonENT SOURCING
•ONE-STOP PCB & PCbaseRVICE
PCB&PCBA Pictures