Metal Deck Roll Forming Machine

Suitable Products
metal Deck
metal Deck Roll Forming Machine Roll Forming Machine is a color-coated steel plate that is cold-rolled into various wave-shaped pressed plates. It is suitable for industrial and civil buildings, warehouses, special buildings, roofs, walls and interior and exterior wall decoration of large-span steel structures. It has the characteristics of light weight, high strength, rich color, convenient and quick construction, anti-seismic, fireproof, rainproof, long life and maintenance-free. It has been widely used.

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Product Description
metal Deck Roll Forming Machine.

A cold-bending forming machine is a machine that continuously bends a metal strip such as a coil or a strip by a multi-pass forming roll which is sequentially arranged to form a plastic working process of a specific section profile.

Features.
1. The equipment control is PLC control, and multiple safety protection is set during normal production.
2. The bed is welded with steel plates. It is also tempered to eliminate internal stress and avoid deformation of the fuselage.
3. The forming frame is cast iron structure and tempered. High strength and long service life.
4. The material of the roll shaft is 40Cr, and the hardness is HB280 after quenching and tempering treatment.
5. The material of the forming mold is GCr15, quenching treatment, hardness: HRC 56-62 °C.
6. The transmission structure is gearbox transmission. Each molding frame has a gearbox that guarantees time-out, high-intensity operation, and long service life.

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Product Details
Flattener.
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)Diameter of flattener shaft: diameter70mm, material is SAE 1045, hardening and tempering

Punching.
Adopt Hydraulic punching
Diameter of cylinder: diameter140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power: 11KW
Dimensions: 1.5m* 1.1m* 1.2m

Forming section.
Main motor power : 45 kw
Roller Material : GCR15, HRC58-62℃ ,coated with chrome
DIA : ￠100mm
Shaft Material : 45# forge steel
Roller Stations : 18 stations
(according the final design)
Rolling Speed :15m/min
(not include cutting time)
Machine Voltage :380V, 50HZ, 3 phase. According to customer's require
Cutting.
Machine adopt servo track cutting system, Non-stop
Cutting power by hydraulic, 30KW with Storage tank
Hydraulic working pressure: 35Mpa adjustable
Track by servo motor, 5.5KW, brand is Yaskawa
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine is NON-stop when cutting
Material of blade:Cr12 with heat treatment 58-60°
Length measuring: Automatic encoder length measuring, brand: Omron
Tolerance of length: 3000mm+/- 1.5mm
Track cutting table length:about 2.5-3m

Operation and Maintenance :
1. If you need to adjust the machine, please firstly stop the machine before carrying out relevant operations.
2. Chain wheel, bearing and speed reducer of two / three / waves high road way guard rail roll forming machine should be lubricated regularly.
3. The forming roller should be kept clean.
4. With high performance in operation, two / three / waves high road way guard rail roll forming machine generates little noise.

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Packing & Delivery


Packing

1.Machine is nude loaded in the container .
2.The electric controlling box is packed by protect film .
3. All the spare parts are put in the wooden box .


Delivery
1. Sea shipping .
2. Air shipping for sampling .
3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .
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Saibo Services
Saibo Science & Technology Services Online.
Saibo Services online gives you fast and easy online access to your Installed base to order your Machine original spare parts and explore the Options & Upgrades relevant for your line. It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance.

Saibo Services online helps you:
1 - Machine running video
2 - Watch our factory online
3 - Supply a running beverage line in your country , you can see machine runing directly.

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about Saibo
Saibo Science & Technology.
Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 20 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.

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FAQ
Q1 : How to find Saibo?
● Search Alibaba find Saibo, suppliers and manufactrue and not traders
● Visit exhibition in different countries
● Send Saibo an request and tell your basic inquiry
● Saibo sales manager will reply you in short time and add instant chatting tool

Q2 : You are welcome to our factory at any time .
● If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
● The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.

Q3 : How to guarantee your funds to be safe and delivery to be on time ?
● Through Alibaba letter guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.
● By letter of credit, you can lock the delivery time easily.
● After the factory visit, You can ensure the facticity of our bank account.

Q4 : See Saibo how to ensure the quality !
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 5 years
●After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

Q5 : The after-sale service of Saibo !
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.

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