automatically gypsum board machinery plant with good dosing system and PLC control system with best price

gypsum board machinery automatically
Annual
capacity(m2)
Day capacity(sheet)
1200*2400*9mm
Drier
layer
Heating system
Control
system
Fuel
2 Million
2000
4
Heat ex-changer
(vertical Air-blow)
PLC
Coal, gas,
oil .etc
3-4Million
3000-4000
6
PLC
5-8Million
5000-8000
8
DCS computer
control
10-15Million
10000-15000
10
20-50Million
20000-50000
12
Heat ex-changer(Horizontal Air-blow)
Foaming agent
Solid content
≥30%
Active content (petroleum ether)
≤3.0%
Inorganic salt
≤2.5%
PH value
7
low investment whole line gypsum board process making line
is by the raw material supply system, plate making system,
conveyor system, transverse system, drying system, the board system, cutting system,
such as composition, special equipment to produce gypsum
low investment whole line gypsum board making machinery characteristics: small investment, high profit,
can in the short term to recover cost, no pollution, waste can be recycled. Is the national advocacy of environmental protection projects. Its production technology is easy to learn, wide raw material sources, is the ideal choice of the investment projects.
The equipment of whole line gypsum board making machinery
1: Production machinery part and Raw material distribution: hoist, storage, measuring scale, Dynamic foaming station, powder conveyor (inverter), pulp conveyer (inverter), pulp stirring pot,
vertical mixer. The function of this part is to lift the powder to the vertical mixer through hoist,
conveyor and measuring equipment, and then proportionally mix and stir with the powder pulp
and frothing preparation coming from pulp pump and measuring equipment, and thus gypsum
thick liquid of a certain thickness is produced.
2: Heat transmission stove system of whole line gypsum board making machinery
Main equipments: stove body, heavy oil burner, circulating pump, high and low oil storage,
oil pipe, low and high pressure oil pipe and electric controlling part. The function of this system
is to supply heat for drying system. he burning material can be decided according to the local energy resources situation, such as coal, diesel and natural gas.
3: low investment whole line gypsum board making machinery
It includes two parts:
PLC and computer monitor system & Computer controlling part
A. PLC part:
including raw material shaping, central control, #1 transverse input the dryer, #2 transverse output the dryer, and blower in the dryer.Material distribution and shaping includes gypsum powder measuring scale, auxiliary material scale, invertercontrolled pulp pump (two sets), central controlling system, transportation pipe and the pulp material mixer. The mixer at the shaping station and the flattop vibrating motor are controlled automatically and they can automatically control the proportion of the gypsum powder, auxiliary powder and pulp, and the whole system is automatic. It is very accurate and save man’s work.
Central controlling part low investment gypsum board plant
It includes consolidation shaping belt machine, transportation roller, accelerator after cutting,
drying conveyer, and the temperature controlling system for the different area of the dryer.
These devices are controlled by inverter,and PLC program realizes thesynchronous control. This can solve the problem of uneven lengths and paper rubbing.
Drying transportation system can adjust the temperature of different area in the dryer and this
can guarantee the moisture content. Inverter control can make much less breakdown,
stable speed adjusting and its major benefit is saving energy, saving power.
The controlling box can show the temperature of different area of the dryer.
#1 transverse drying entrance part of whole line gypsum board making machinery
includes the automatic control of the following parts:
convey belt, roller, electromagnetic valve, distributor and board entrance accelerator.
Through PLC program control, it finishes the production from board cutting to drying entrance.
Dryer exit and #2 transverse parts include the automatic controlling part of board exit machine,
#2 transverse convey belt, rollers, combining machine, edge sealer, stacker and pneumatic and
hydraulic electromagnetic valve.
Blower controlling system of whole line gypsum board making machinery
According to the length of the dryer and areas, inverter type blower
can be used, and the speed of the blower can be adjusted automatically according to the
temperature of the dryer. It can save electricity by 25-35%.
B. Computer controlling part of whole line gypsum board making machinery
The complete production line is controlled through computer monitor
and it is finished by two controlling stations at the raw material distribution part and production line part. A controlling machine is connected to the PLC station on the spot, and the data is centrally controlled. You may check the operation of every part of the line at any time, get the statistics, print the data and you may modify the parameter and stop or start the equipments. What’s more, automatic controlling system includes the whole set electric controlling box, temperature meter and the on-the spot light and electricity sensor components, and all of them are with famous brand and imported from abroad.
Company Information
TF Gypsum Machinery Manufacturer is a professional gypsum machinery manufacturer in China,"TF" is the abbreviation of TENGFEI and also the logo of our company, TF GYPSUM MACHINERY MANUFACTURING is a foreign department of "Shandong Tengfei Mechanical and Electrical Technology Co.,Ltd"(former Taian Tengfei Industrial Automation Equipment Co.,Ltd).and we can design and manufacture and install and commission gypsum board and gypsum powder and gypsum block machine ourselves. At present, our company have the ability to design and manufacture gypsum board production line with annual capacity from 2 Million M2 to 50 Million M2, gypsum block production line with annual capacity from 100,000 M2 to 1.5 Million M2, gypsum powder production line and phosphogypsum powder production line and FGD gypsum powder production line and fluorine gypsum powder production line with annual capacity from 30,000 tons to 500,000 tons, and we also can produce PVC laminated gypsum board equipment and gypsum board light frame equipment.
Gypsum board production line adopts the German GRENZEBACH BSH and GYPTECH company, Lafarge, the United States INC companies and domestic well-known enterprises Kitashinchi Group, Taihe Group advanced technology. We adopts the horizontal flow, vertical airflow heat exchanger heating system, the raw material feeding system and edge cutting and edge sealing and edge grinding and recycling system and stacking system are all controlled by computer. All the whole line is full automation.
Gypsum powder production line adopts boiling furnace, high-voltage electrostatic dust removing and other advanced equipment, it is energy-saving and environmental protection.
Gypsum block production line using automatic feeding systems, hydraulic jacking mold systems, automatic Fixture, the production line can produce 666* 500 with thickness of 80mm-230mm gypsum block, we also can design the gypsum block machine according to the customer requirements, and it can produce the gypsum block with different specification, and we can guarantee the gypsum block specification is precise and beautiful.
Our gypsum constructional machine with best quality and full automation, so it is very popular in China and abroad market, we have exported machine to the Middle East, Central Asia, West Asia, the Americas, Africa and some countries in Europe. And our customers are satisfied with our quality and service.
We can guarantee the quality and 100% successful commission.
Packaging & Shipping
Fixed, packing-bundling in the container
20ft GP:5898mm(Length)x2352mm(Width)x2393mm(High)
40ft GP:12032mm(Length)x2352mm(Width)x2393mm(High)
40ft HC:12032mm(Length)x2352mm(Width)x2698mm(High)
FAQ
Please kindly advise me your detailed requirements for reference
main points as below:
1: the annual capacity you required?
2: the application of the gypsum board? paper faced or decorative gypsum board?
Our Services
good after-sales service
Appoint engineers and workers to install, debug.
Detailed contact information:
Contact: Jack
Mobile: +86-15269899761
Skype: live:jacktengfei