CE ISO XPS polystyrene foamed panel extrusion line xps extruder machine

Product Description
CE & ISO XPS polystyrene foamed panel extrusion line /xps extruder machine
Specialized in XPS

Introduction of XPS foam board production line

1.Focus on the manufacturing and technology research of complete sets of XPS foamed extrusion line2.In China we master most advanced CO2 foaming technology for XPS extrusion line, can provide turn-key project solution for domestic and overseas customers.


3.Full automatic control of processing, with stable and efficient productions

Model disctription:
(S - means the 1st stage is single screw extruder, D - means the 1st stage is double screw extruder)

Main extruder
Screw diameter (mm）
Driving motor (kw)
Extrusion capacity (kg/h)
Range of product density (mm)
Thickness range of product (mm)
S90/120
90/120
45/37
150-200
28-36
20-50
S135/150
135/150
75/55
300-400
28-36
20-100
S170/200
170/200
200/90
400-600
28-36
20-100
D65/120
65/120
45/37
150-200
28-36
20-50
D75/150
75/200
110/90
300-400
28-36
20-120
D85/200
85/200
132/90
500-700
28-36
20-150
D95/250
95/250
160/132
700-1000
28-36
20-150
Notes: (1st stage screw Recommend to use double-screw)

Reasons of adopting double-screw :compared with single screw used for 1st stage of extruder, the double screw has more capacity, stable working.
Equipment list
Required equipment:
1.Material loading and feeding system (Germany brabenda for option)
2.1st stage of parallel double screw extruder
3.Foam agent injection system (Linde or Lewa for option )
Foaming agent :CO2 + Ethanol, HCFC, DME, R152A, Butane, etc.
4.Screen exchanger
5.2nd stage of single screw extruder
6.Static mixer
7.Die
8.Calibration unit
9.Haul-off unit
10.Cooling conveying roller
11.Edge cutter
12.Main Cross cutter
13.Electric control system ( ABB, SIEMENS, SCHNEIDER Brand)
Optional list
1.Surface planer and groover
2.Longitudinal groover (longitudinal trimming and shiplap, like SL,TG,RC)
3.Cross groover (cross trimming and shiplap)
4.Cooling and turning rack (vertical cooling tower )
5.Packaging machine
6.Automatic packing machine
7.Recyling machine

Related photo of Complete production line for XPS foamed board .
1. Material loading and feeding system
Material loading: Vacuum absorption
Material feeding: Weight-loss type or weight-adding type
Feeding platform: Standard or scutomized.
Feature: Ensure precise and stable feeding.
2. Foaming agent injection system .
Advanced CO2 foaming technology system, Linde, LEWA or domestic for option
For ethonal or HCFC, or DME, Plunger or diaphragm pump, combined with the flow meter to form a closed loop control system, with good stability of Injection.
3. Extrusion system.
1st stage adopts parallel double-screw for bigger capacity and more stable extrusion
2nd stage adopts single-screw extruder
with specially designed cooling system
4. Slot Die system
Core technology for effective forming of the product .
The following equipment regarded as the downstream equipment of the XPS line.
Calibration and Haul-off unit.


Cooling conveyor roller .
Embossing Roller unit .
Required to print the logo or special printing.
Edge cutter
.
XPS groove machine /Surface planer and groover
For producing XPS board with rough surface (removing skin),and with groove. Groove size can be adjusted.


Main cross cutter


Length-side trimming unit
For length-side trimming and shiplap (SL,TG,RC)
End-side trimming unit
For end-side trimming and shiplap (SL,TG,RC)

Vertical cooling and turning frame
Designed for the limited factory size for save the space.
Stacker and lifter


Automatic Packaging machine for Product
Electric control system
Easy-operation, with ABB, SIEMENS and Schneider elements.
Our advantages
only focus on XPS .
Since the establishment of Hansu company, we only focus on the develop and improvement of XPS foaming tehcnology and machinery.
Care about every Detail
Good quality depends on every details of the machine. And Good quality machine and technology can guarantee the XPS PRODUCT QUALITY.
Show the running line during your visit
Our brother company-HANSU energy saving company, Can show you our running line at any time during your visit. It can help you know more about working condition of our line.
Technical team for service
We have a professional team of engineers, can provide you the technolgoy support and after-sale service as you required.
Our company
1.Our company focused on the foaming technology of XPS production line since 2007. And the first XPS production line with CO2 foaming was successfully developed in 2009 and exported to Turkey. This production line is still well operated.2. Since 2012, our company (HANSU MACHINERY) been the highly recommended supplier of the international HCFC phaseout program of UN Montreal protocol. 3. Since our company established, we have supplied more than 20 units of XPS production line with CO2 foaming to domestic and overseas market and supplied the whole technical support for our customers. We have gathered a rich experience of the technical processing of the CO2 foaming production line.4. In order to provide more improvement of the equipment and show our production line and offer comprehensive solutions for the users, the brother company of HANSU MACHINERY, HANSU ENERGY SAVING company for XPS product is established at the beginning of 2016.

Certifications
FAQ
Item
Questions and anwers (For the standard production line)



about the production line
1. The complete set of production covers an area of (L*W*H)：60-80*12*6M,
We can design according to customer’s workshop.
2. Installed power of production line: 550KW (based on capacity 500-700kg/h)
3. Operating workers: 2-4 workers
about the installation & commissioning
1. Test machines before delivery.
2. After the machines arrive at customer’s workshop, our engineers will come to do installation and commissioning of the equipment.
3. If conditions of customer's site is ready, normally require 20-25 days for installing and commissioning.
about the after-sale service
1.One year guarantee, supply one year wearing parts and spare parts.
2. Provide technical service at any time during your production.
3. After the guarantee period, we will deliver the spare parts by DHL.
Contact us