Low Maintenance Cost Fabric T shirt drying tunnel oven

China industrial fabric yarn T-shirt drying tunnel furnace.
Infrared tunnel conveyor dryer model: TM-IR800A
5m Carbon Emitter 200°C No Belt System Industrial fabric yarns Mid-wave infrared oven
this is High Temperature Clothing Infrared Drying System Tunnel Oven to avoid any problems caused by high heat exposed to the fabric
video:
http://v.youku.com/v_show/id_XMTI5MTU5NDkyMA==.html
Parameter:
Parameter
Power/Specification
Remarks
Dryer Length
5.0Meter
Oven heating zone size
1. 2000 * width 800 * height 1250mm * 2 parts;
Belt Width
800mm
Belt Type
Teflon Belt
In-feed
0.75 Meter
Out-feed
1.05 Meter
4 cooling fans on exit
Total Oven
2 Pcs
Total Oven Length
4 Meter
Each Oven Length
2 Meter
9 Tubes/ Oven
Total Tubes
18 Pcs
Tube Type
Ceramic
Tube Power
1000 W each
Working Power
3 Phase- 380V/50Hz
Belt Motor Power
90W- 5IK90RGU-CF
Brand- OTG/VTV- 220V/50Hz AC
Contactor
90 Amp- 2 Sets
Temp Range
0- 250 Degree C
Temp Tolerance
+/- 5 Degree C
Company Profile:
Company Profile:
Machine picture:
Machine Features:
All Belt rollers/ belt adjustable rollers should be with best grade nickel
Each machine should have one MCCB inside of control panel
Each machine Belt Speed Control should be stable, noise free belt transmission
Each oven should be controlled by individual Temperature Control Unit
Feature:
1. framework: 80*40 thick flat chassis used in all pass welding production. HUR embankment 40*40 square pass welding production, each 2.5 m. Surface after rust treatment spray (computer white), line body is assembled, machine feet oven can be with adjustable foot cups:

2. Oven: heating zone dimensions:. 1. 2500 * W 800 *H 1250mm * 2 part;
outside of the oven, the gall bladder using 1.5mm cold plate bending welding production, surface get rust treatment sprayed (computer white).
liner sandwich plate is using 1.0mm stainless steel plate bending production, strengthen the internal filling-keel. using 1.0mm lower inner
insulation.
stainless steel, oven insulation is with 100K cotton insulation to compact and fill (T100mm).

3. supply system:
line body is with no driving force transmission, auxiliary equipment helps to drive;
heating system:
(1)oven: divided into two temperature zones control each temperature zone heating domestic high-quality short-wave infrared lamp heating, each district using 700mm / 1000W / support * 12, a total of 24, the total power 24.4Kw

(2) thermostat part: Thermostat imported intelligent digital temperature control table temperature, relay output control, total feed electrical box located at the top of the oven heating system with ammeter, voltmeter, total air switch system. oven is without air transport machine.


Technical requirements:
1. oven temperature from room temperature to 220 degrees, must be adjustable thermostat
2. left, right and furnace temperature difference within plus or minus 5 degrees, the control accuracy is 1 degree.
Technology
Tamprinter Infrared Convection Oven ( shortwave )
1 imported shortwave infrared light radiation heating tube furnace used in all mirror panel system , equipped with special light tube reflector , can be 100% of all light reflection to the surface.
(2) using a uniform hair dedicated exclusively internal circulation duct temperature is very uniform.
3 equipped with imported light pipe dedicated controller, the frequency of light waves even control, the light pipe 100% to play full-wave energy, using current stable of 100% energy saving effect.
4 stainless steel chain and belt driven , easy to go astray , to load heavy metal category of products, with a special adjustment of the speed and stability.
5 light wavelength 0.76-1.6um, the strongest penetration , suitable transformer plant , electrical plant and other metal coil dipping baked or roasted dispensing electronic products .
Tamprinter Infrared Convection dryer ( MW )
1 medium-wave infrared light tubes imported radiant heating furnace used in all mirror panel production, with special reflector tube light , can be 100% of all light reflection to the surface.
(2) using a uniform temperature of the inner loop hair exclusive special duct temperature is very uniform.
3 equipped with imported light pipe dedicated controller, the frequency of light waves even control, the light pipe 100% to play full-wave energy, using current stable of 100% energy saving effect.
4 imported Teflon Wimbledon with a high resistance to rotation , suitable for the size class range of products , with a power converter, speed and stability .
5 light wavelength 0.76-3.6um, the surface absorbed the best baked products , such as glass, printing, textile printing , spray drying surface coating industry .
CE:
Honor certificate:
Tamprinter Infrared Convection tunnel Drying principles outlined:
Conventional oven heating pipe heating using heat from the heated surface of the object to its internal thermal conductivity , so the heating process is slow, uneven heating , and some products first love hot conjunctival surface cause internal moisture can not get out , easy to produce bubbles or deformation.
Infrared Convection Oven is the use of energy efficient infrared light tubes imported produce infrared electromagnetic radiation directly to the object , so that objects within the molecular oscillation , internal and external heat simultaneously , quickly and thoroughly remove the moisture inside the object , the surface will not get out of the water inside the first dry produce surface blistering, internal roasted quit and so on.
Energy efficient advantages:
1 Energy: Infrared Convection Oven power than ordinary furnace small 1 / 3 , warming fast start ( 2-10 points can be raised to 200 degrees ) , the thermostat automatically reduces small current wave ( energy savings of 30% -70 % )
(2) Efficient : Infrared Convection Oven direct radiation makes the product molecular oscillation product , so the product simultaneously inside and outside heat, fast drying product moisture , direct -saving 5-10 times .
(3) quality and stability : infrared light to heat pipe heat inside and outside at the same time , the internal water discharged in time , the product surface is not easy to blister, uniform color appearance .
4 Green Explosion : Infrared Convection Oven baking time is short, short residence time before curing , the time to reduce pollution and harmful gases discharged in time , not stuffy harmful in the furnace , the furnace safe and clean , easy to produce flammable gas deflagration and other risks.
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A) Parameter
1, Running direction can be converted.
2, Internal circulating fan ensures uniform temperature.
3, 4 legs transport removable, saves a lot of space CBM.
3, Lot stock Optional width:0.4 / 0.6 / 0.8m,
4, RT~260 Celsius adjustable.
5,Teflon Belt hole 4*4mm.
6, 8 pcs quartz heat lamp,0.5kw*8pcs or 1Kw*8pcs.
7, our such stock garment dryer like photo all 2.5m length
(B) The working characteristics of the tunnel oven drying line:
1: The use of unique PID high temperature control technology, control the temperature is accurate, and equipped with over-temperature protection function, when the temperature reaches the set temperature will automatically stop heating, and send an alarm to avoid overheating caused by the loss to the user.
2: Low running noise, rapid heating of drying line, use of forced ventilation, with split air device, fan blade adjustment, so that the upper and lower temperature difference is in the best state, even drying, can increase the smoke outlet, or increase the humidity exhaust fan The drying rate of the material is faster. The insulation layer of the box adopts silicon-aluminum composite insulation material, which has good heat preservation performance, high thermal efficiency of the whole machine, and energy saving and energy saving.
3: The unique timing method of the tunnel oven drying line and the use of digital display time relays provide high time control accuracy.
4: Quartz wave heating tube heating, high temperature, long life. Hot air circulation is used to make the upper and lower temperatures more uniform and ensure the quality of the oven products.
5: The tunnel pattern drying line is a continuous drying equipment that can be continuously baked without interruption to improve product production efficiency. Chain driven Teflon mesh belt transmission, strong high temperature, stable transmission, to solve the phenomenon of deviation during transportation.
6: The oven of the tunnel oven drying line (8 lamps can be set as the main body is divided into 2 sections heating), to ensure that the work is in a constant temperature state, independent electrical box control, easy operation. The structure is mainly composed of two parts: a conveyor system and a drying furnace.
(C) Oven sheet structure:
(1) Shell material: Q235 cold-rolled carbon steel plate for baking box is used for welding. Local grooved steel plate is strengthened (surface dusting treatment)
(2) Liner material: The inner surface of the drying box can be made of SUS304. The stainless steel plate is made by bending and welding.
(3) Reinforcement material: Adopt Q235 cold-rolled carbon steel, angle steel, and channel steel welded up and down into a frame structure, which is sturdy and durable, and its service life is significantly improved!
(D) furnace structure:
1. The skeleton adopts: square steel structure; 2. Worktable selection method: long worktable; 3, flow channel requirements: bilateral flow channel; 4. Speed setting: optional ordinary governor or inverter ;
5, the box color, white computer, or customized
(E) hot air circulation system:
(1) Wind transport mode: This machine adopts simple air blower. Of course, it can also use strong pressure hot air circulation. Both sides are equipped with detachable movable air baffle plate. The hot air is evenly blown out from both sides of the air duct plate, using the top blower Suction hot air recovery, back and forth circulation, hot air circulation, even temperature inside the box, energy saving, more suitable for high-precision products
(2) Blower motor: The special high-temperature long-axis motor for the drying oven is used to support the fan blades.
(3) Installation position: The center of the oven is at the top, convenient for maintenance and stable in the wind.
(6) Heating element: tamprinter adopts the conventional consumable medium-wave quartz heating tube, which can be easily found in most countries and can be easily replaced. It can also be heated by stainless steel SUS304 tube-covered tubular nickel heating wire heating tube and continuously used. Life expectancy of 40,000 to 60,000 hours or more (quality assurance, on-site inspection, one-year replacement)
(F) Heating element: tamprinter adopts the conventional consumable medium-wave quartz heating tube, which can be easily found in most countries and can be easily replaced. It can also be heated by stainless steel SUS304 tube-covered tubular nickel heating wire heating tube and continuously used. Life expectancy of 40,000 to 60,000 hours or more (quality assurance, on-site inspection, one-year replacement)
(G) Insulation: Filled with high-grade aluminum silicate wool, when the oven reaches 200°C, the surface of the box does not exceed 10°C.
(H) Warming time: The time for heating the air furnace from room temperature to 150°C is not longer than 35 minutes. The heating time can be adjusted by increasing or decreasing the heating power.
(I) Intake and exhaust system: Intake system: Adjustable flow intake valve
Exhaust system: Wet blower can be equipped to speed up the drying rate
(J) Oven control flow chart:
Remark: The temperature controller set value is T1, the actual measured value T2
Overheat protector set value is Ta, actual measured value is Tb
Timer is set to t, timer is t0
After the temperature of the studio rises to the temperature control table setting value T1, the timer starts counting as t0.
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