PE PP WASTE PLASTICS WASHING RECYCLING LINE

seline;">NANJING SKYWIN TECHNOLOGY CO.LTD to learn our service and our products.
seline;">FACTORY CORNER
Raw material
Post-consumer PE/PP films, bags, fabrics;flake
Final product & Output capacity
Film:500kg/h & Flake: 800kg/h
Machine color
Standard color: (Blue and Yellow)
Description of final product
1. Moisture: max 7-8%
2. Bulk density: 0.1G/CM3
3. Particle size: 30-60mm (can be designed as per special requirement)
1.2 Work condition (provide by customer)
Warehouse/Workshop
Construction of foundations, construction works, earthworks, and wall works;
Supply of cranes, fork-lifts or other lifting equipment; Mounting materials and tools;
Dimension (M*M*M): 40m(L)x10m(W)x6m(H);
Power supply
Supply voltage: 3*380V+N+PE;
Voltage tolerance: +5%/-5%;
Control voltage: 24VDC+220VAC;
Frequency: 50HZ+-2%
Wire/cables/water hose:
Wires/cables: from power supply to control cabinet of this production line and all electrical cables from control cabinet to each machine;
Water hose: supply water to machines and pools;
1.3 Energy consumption
Installation power
221KW (Actual power consumption percentage: 80%)
Water supply
6 ton/h
Pressure: 0.4Mpa
Heat supply (steam)
Temperature: 170℃
Output flow: 200kg/h
Pressure: 0.7Mpa
No.
Machine
Photo of machine
Technical specifications
1
Belt conveyor
Waste film feeding
Width of belt: 800mm
Basic material of belt: PVC
Motor power: 2.2KW
2
Crusher
Film crushing
Motor power: 55KW
Diameter of hole of screen sieve: 40-60mm
Screen sieve replacement: electric
Cover opening: electric
we can design the diameter of hole according to customer’s requirement
Qty. of rotary blades: 10pcs
Qty. of stationary blades: 4pcs
Basic material of blades: High-quality alloy steel
Rotation speed of blade: 600RPM
3
Frame
4
Floating washer
Cleaning film scraps and separating remained dirt and dust
Motor power of thumbwheel:0.75KW
Quantity of thumbwheel: 6 sets
Equipped with a impurity-suction pump
Motor power of horizontal screw loader:1.5KW
Tank dimension: 4.4m(L)*1.5m(w)*1.6m(H)
Part contact with raw materials: stainless steel
5
Screw loader
Scraps conveying
Motor power: 4KW
Dia. of screw: 310mm
Part contact with raw materials: stainless steel
6
Screw loader
Scraps conveying into hot washer
Motor power: 3KW
Dia. of screw:310mm
Part contact with raw materials: stainless steel
7
Hot washer
Connected with steam boiler. Steam supplied into washing tank to heat water and scraps. Hot water makes waste loosen from film. Meanwhile add caustic soda and cleaning chemicals to remove dirt and oil from film.
Motor power: 4KW
Dimension of hot chamber (Dia.xHeight): 1.2Mx1.5M
Volume of hot chamber≈1.69 m3
Part contact with raw materials: stainless steel
8
High-speed friction washer
Get rid of dirty waste and oil
Motor power: 30KW
Water pump: 2.2KW (hot water circulation for reuse)
Rotary speed of screw: 1200rpm
Part contact with raw materials: stainless steel
9
Screw loader
Scraps conveyed into floating washer 2
Motor power: 4KW
Part contact with raw materials: stainless steel
10
Floating washer
Cleaning film scraps and separating remained dirt and dust
Motor power of thumbwheel:0.75KW
Quantity of thumbwheel: 6sets
Motor power of horizontal screw loader:1.5KW
Tank dimension:4.4m(L)*1.5m(w)*1.2m(H)
Part contact with raw materials: stainless steel
11
Screw loader
Scraps conveyed
Motor power: 4KW
Part contact with raw materials: stainless steel
12
Centrifugal dryer
Dewatering
Main motor power:45KW
Rotation of screen sieve: electric
Motor power 0.37KW
Rotary speed of screw: 2200rpm
Part contact with raw materials: stainless steel
13
Pipeline dryer
Hot air drying
Heating power: 54KW
Blower: 7.5KW
14
Storage silo
Storage silo for Scraps
Basic material of storage silo: stainless steel
Dimension of silo: 3.8M (H)x1M(Dia.)
Part contact with raw materials: stainless steel
15
Electric cabinet
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Electric control system for washing line
Touch screen: SIEMENS
PLC control module: SIEMENS
Electric control component: e.g. Circuit-breaker, AC contact, press button, pilot lamp (Schneider, Siemens, and similar famous brands).
This electric cabinet is used to control all machines in Film washing line.