Product Description
Waste tyres and Plastic pyrolysis plant can recycle waste raw material tyres , and plastic to fuel oil ,carbon black and steel wire.Pyrolysis process
Pyrolysis is a thermochemical treatment, which can be applied to any organic (carbon-based) product. In this treatment, material is exposed to high temperature, and in the absence of oxygen goes through chemical and physical separation into different molecules.
Put 10 tons waste into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas , fuel.
Feeding raw material2 hourspreheating4 hoursoil producing10 hourscooling reactor4 hoursDischarging carbon black2 hoursPull steel wire out0.5 hourTotal time for one batchabout 24 hoursOutput OilPyrolysis oil Pyrolysis Oil uses as substitute of Furnace Oil and can be used in Boiler Factories,glass factory , steel factory ,steel factory , Road Construction Unit (for making asphalt), Rolling Casting unit, Furnace Industries, Distillation units for converting diesel.
No.3 is bioidiesel (synthetic diesel )Cases
6 sets 10 ton capacity Waste tyres /plastic to oil recycling machine installed in China Mainland.
Automatically carbon black discharging device enable carbon black discharged out in totally sealed condition , no pollution and save time .
Auto feeder machine feeding waste raw material with 50 ton hydraulic pressure , labour no need go inside of pyrolysis reactor , save feeding time and 100% safety.
2 sets of 10 ton capacity tyre recycling to oil equipment installed in South AfricaThe heating fuel can be pyrolysis oil that produced by the machine , the machine is equipped with oil burner .
36 meters integrated design condensing system , all of the condenser parts have been installed together in a frame , including oil water separator , oil tanks , vacuum pump , buffer tanks etc. it can save installation time for you and the welding quality can be ensured.
SpecificationSuitable raw materialwaste tyres , used plastic , PMMA , oil sludge ...etcOil YieldDepend on your raw materialMachine landing sizeWidth 10 meters , Length 30-40 meters.Workers4 workers per shift , 3 shifts per dayPower25 KWCoolng moderecycle water coolingReactor sizeReactor sizeCapacity we provide1 ton , 5 ton , 6 ton , 8 ton , 10 ton , 15 ton , 20 ton , 20 ton Our advantage
1. All the equipment are certified by CE and ISO
2.Latest integrated design condensing system , 36 meters condensing pipes ,more cooling area, more effective cooling effect, higher oil yield
3.Equipped with safety valves, auto alarming system, anti-explosion valve, which will guarantee 100% safety
4. Flue tube condenser, cool down the exhaust gas from the burner, protect draft fan and improve dedusting effects.
5. Adopts ceramic packing Three-layer dedusting system to clean the exhaust gas to reach European pollution control standards.
6.Automatic submerged welding technology, ultrasonic nondestructive testing, guarantee the equipment quality
7.Oil pump feeding and discharging, save much manpower.
Packing and delivery
Shipped with one piece of 40'FR and two or three pieces of 40'HQ for one set of pyrolysis machine.
Our Company
Founded in 1993, Xinxiang Huayin Renewable Energy Equipment Co., Ltd uses a proprietary pyrolysis process to decompose hydrocarbon waste of different types with recovery of pyrolysis oil, syngas and dry residue (carbon black).Huayin Energy focuses on equipment manufacturing, project development and turnkey facility operations.
Thermal Decomposition Plants manufactured by HUAYIN are efficient at:1. Solid Waste Management: processing of rubber and used tires, OTR tires, plastic waste and other hydrocarbons;
2. Liquid Waste Management: processing of waste muds, drilling solutions, oil sludge, waste engine oil, motor oil and lubricating oil;
3. Energy Recovery: MSW recycling to energy solution.Huayin Group offers EPA Friendly and patent-pending system that meets or exceeds most countries' environmental standards. We are committed to bringing innovative ideas to the marketplace that redefine the way to recycle.
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