fully automatic n95 disposable face mask making machine

Product Description
Fully automatic n95 disposable face mask making machine With Great Price.This is a fully automatic machine for the production of folding mask production lines. Using ultrasonic technology to weld 3 to 6 layers of PP non-woven fabric, melt-blown fabric, activated carbon and filter materials. It is an all-in-one fully automatic folding mask production line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks. Depending on raw materials used, the masks produced can meet different standards such as FFP1/FFP2/KN95. No manual operation is required during the whole process, which can minimize the waste of materials and effectively ensure the quality of the masks produced. All products are produced by mechanization.
Main Features:
Speed
40-50 pcs / min
PP non-woven fabric size
260mm wide * 40g; reel length 600mm
Meltblown Fabric
260mm wide * 50g; reel length 600mm
Hot air cotton non-woven fabric
260mm wide * 50g; reel length 600mm
Non-woven fabric size
260mm wide * 25g; reel length 600mm
Earloop size
3-5mm width
Bridge of nose
Double core metal strip 5mm
Power
220V 50Hz,8.5KW
Air pressure
0.6-0.8 MPa
Machine production process

Raw Materials
The composition structure of medical mask
1. Medical masks are generally composed of meltblown cloth, non-woven fabric, mask tape, and nose clip. The outer and inner
layers are made of non-woven fabric, and the middle layer is made of meltblown fabric. The outermost layer of the mask has an
anti-fog design, the middle layer is the core functional layer, which is used to filter droplets, particles or bacteria, and
the inner layer is mainly hygroscopic.
2. The main filter material is polypropylene meltblown cloth, which is a kind of ultra-fine electrostatic fiber cloth. Due to
the electrostatic effect, it can capture dust. After the droplets containing various viruses are close to the polypropylene
meltblown cloth, they can be adsorbed on the meltblown cloth The surface cannot penetrate. Suitable for flat mask meltblown
filtration levels are: ordinary, BFE95 (95% filtration efficiency), BFE99 (99% filtration efficiency), VFE95 (99% filtration
efficiency), PFE95 (99% filtration efficiency), KN90 (90% filtration efficiency ). Melt-blown cloth is generally selected with
a weight of 20 grams. The higher the weight, the better the protective filtering effect. The N95 uses 40 grams or even higher.
Of course, if there are too many layers of non-woven fabric, the mask will be relatively hard, while if there are too many
layers of meltblown, it will be difficult to breathe.
3. Other materials: metal (for nose clip), stain, elastic material (for mask band), etc.deuse
Production
The molding machine includes folding unit, cutting unit, welding unit and puller drive unit.Folding unit: Adopt adjustable triangle plate, height and angle can be adjusted to ensure that the mask is folded and neutral.Cutting unit: knife pad, pressure can be adjusted; materials: high-speed steel.Molding welding unit: Using ultrasonic welding, the welding is firm and the pattern is clear; the pressure of the welding system is adjustable, it has a cooling device, and the technical parameters are adjustable.Puller drive unit: The servo motor is used to control the main driving roller to drive the cloth, which runs smoothly and the pressure is precisely adjustable.

Finished product
Advantages
Automatic feeding and cutting machine (automatic feeding, welding nose bridge, embossing, edge banding, cutting)1 unit production capacity: 30-50 pcs per minute; 24 hours a day operation capacity: about 72,000 pcs

1)High stability, low failure rate, beautiful and solid without rust.2)High stability, low failure rate, beautiful and solid without rust.

3)Computer PLC programming control, servo drive, high degree of automation.4)Photoelectric (optical fiber) detection of raw materials to avoid errors and reduce waste.

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