China Unique Small Scale Cement Production Line

China Unique Small Scale Cement Production LineProduct Description
Cement kiln system, rotary kiln system, cement grinding station and grinding system play main roles in small scale cement production line.
1.This Small Scale Cement Production Line adoptsadvancedtechnologyand equipmentofcurrentcement industry.With the advanced technologyanddependableequipment,greateconomybenefitscanbeacquired.
2.Thehigh-efficiencylow-resistancefive-stagecyclonepre-heaterand cdcfurnace system withhigh gas adaptability, high classificationefficiency,highheatexchangingefficiencyandlowsystemresistancewillbeadoptedatthekilninlet,soastoincreasetheoutputofclinker. china complete cement machine,cement mill,cement plant.
3.Newtechnologywillbeadoptedattherotarykilnhead.
4.Intherawmealgrindingsection,airsweptdryingmillisadopted.Therawmaterialisdriedbywasteheatfromthekilninlettosaveenergyandinvestment.
5.Accordingtotechnologyrequirementsofthenewdryprocessrotarykiln,advancedcomputerizeddcscontrolsystemisadoptedforthecontrolofmainproductionpartsfrombottomofrawmaterialblendingsilostotopofcementsilos.AndPLCcontrolsystemisadoptedforotherparts.
6.Greatimportancehasbeenattachedtotheenvironmentprotectionintheplan.Inordertomeasureuptotheenvironmentprotectionstandard,advancedandpracticabledustcollectorsareadoptedatalldustgeneratingpoints.
Briefintroductionofprocess:
1)limestonecrushing
2)rawmaterialstorageandblending
3)rawmealgrinding
4)rawmealhomogenizingandkilnfeeding
5)kilninlet,kilnmiddle,kilnheadandpulverizedcoalpreparation
6)wastegastreatmentatkilninlet
7)clinkerandadmixturestorage
8) cementgrinding
9)cementstorageandpacking
1.Crushing
In this process, most of raw material should be crushed, such as limestone, clay, iron ore and coal. Limestone is the largest amount of raw materials in cement production line, so it is very important in cement production line.
2. Pro-homogenization
Raw material pro-homogenization is making the raw material yard with storage and pro-homogenization function by applying scientific stacker technology.
3. Raw material preparation
In cement production process, to produce 1 ton of Portland cement must grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials, gypsum). According to statistics, grinding operations in the dry-process cement production line need to consume power accounts for about 60% of the whole plant power, of which 30% of raw material grinding, more than about 3% of coal mill, cement grinding about 40%. Therefore, a reasonable choice grinding equipment and processes, optimizing the process parameters, proper operation and controlling operation system is of great significance.
4.Raw material pro-homogenization
The system of raw material pro-homogenization plays a raw meal of raw ingredients stability of pit entry last gatekeepers.
5.Preheat & decomposition
Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.
6.The burning of cement clinker
Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition
7.Cement grinding
Cement grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.
Weofferone-stopserviceforyou,includingdesigning,building,suitableequipmentproviding,installinganddebugging,technicalserving,andoverallcontracting.Andwehavesuccessfullyfinishedtheconstructionofcementproductionlinesof4000t/d,3000t/d,2500t/d,1500t/d,600t/d,300t/d. china complete cement machine,cement mill,cement production line
UNIQUE is a famous small scale cement plant equipment manufacturer in China, and offer types of cement crushers, cement mills and other cement machine for cement production line. UNIQUE design cement plant according to layout diagram and process flow chart for cement industry in Kuwait, Pakistan, Ghana, USA, Russia, Brazil, Korea, India, UAE, Bangladesh.
After-saleservices
Provide considerate services to minimize clients’ worries.
1) Assist clients to prepare for the first construction scheme;
2) Install and debug the equipment;
3) Take initiative to eliminate the troubles rapidly at site
China small scale cement production line for sale, Zhengzhou Unique Industrial Equipment Co., Ltd is reliable and professional supplier of small scale cement production line.