Introduction of Haiqi Waste Pyrolysis Gasification Treatment Technology
The waste pyrolysis technology can effectively overcome the problem of tail gas pollution caused by waste incineration while realizing the harmlessness, reduction and resource utilization of waste, and thus becomes an emerging waste disposal technology with great development prospects. The waste pyrolysis gasification technology is also called the third generation technology of waste disposal.
The whole process is mainly composed of five subsystems: garbage processing feeding system, garbage pyrolysis gasification system, waste heat boiler system, exhaust gas purification system, generator set system.
I.Garbage Pyrolysis Gasification Technology Principle
II.Principle of Pyrolysis and Gasification
In the process of pyrolysis, water vapor, free oxygen or combined oxygen reacts with carbon in the fuel to form a combustible gas. The process of waste pyrolysis gasification is complicated, and the conditions of pyrolysis gasification reaction are also different, but all the processes of pyrolysis gasification reaction basically include the processes of drying, pyrolysis, oxidation and reduction of biomass.
III.Pyrolysis gasifier body structure
IV.Pyrolysis Gasification Technology Advantages
v.Pyrolysis Gasifier Technical Parameters
No.
Description
Unit
Rated Value
1
The temperature of the primary combustion chamber
°C
950~1050
2
The outlet temperature of flue gas in the primary combustion chamber
°C
600~950
3
The temperature of the secondary combustion chamber
°C
950~1100
4
The time of flue gas stays in the secondary chamber
s
>=2
5
The outlet temperature of the flue gas in the secondary combustion chamber
°C
>=850
6
Outer wall temperature
°C
<=50
7
Noise
d B(A)
<=85
8
Reduction ratio
%
>=86
9
Burning rate
%
<=3
VI.Pyrolysis gasifier technical parameters
Actual measurement data of flue gas components at the exit of primary combustion chamber
Sample
Primay combustion
chamber output
temperature
CO concentration
ppm
Nox concentration
mg/m³
SO2 concentration
mg/m³
HCL concentration
mg/m³
O2 concentration
%
1
624
48810
9.25
6.86
118.76
2.6
2
595
51900
0.21
3.05
131
3.1
3
787
39860
17.53
2.59
65.63
0.9
4
464
62790
19.01
4.79
55.11
2.3
5
842
44900
6.97
2.52
98
not detected
6
855
57900
9.86
27.35
101.91
1.8
Average
694.5
51027
10.47
7.86
95.07
1.78
Slag burning rate reduction
Sample time
2017.10.1
2017.10.15
2017.10.30
2017.11.14
2017.11.29
2017.12.14
2017.12.19
Result
1.5%
3.6%
2.1%
2.4%
4.3%
1.3%
4.9%
Average
2.9%
Slag leaching toxicity test data
Item
Leaching toxicity (mg/l)
Test limit (mg/l)
Max. leaching toxicity (mg/l)
Cyanide
0.18
0.004
1.0
Fluoride
0.28
0.05
50
Hg
0.003
0.0005
0.05
Pb
N.D
0.001
3
VII.Smoke emission test results
VIII.Waste pyrolysis gasification cogeneration system diagram
IX.Small and medium-sized garbage energy station
XI.Waste pyrolysis gasification cogeneration system diagram
XII.Typical case
XII.Gasifier with boiler & steam turbine parameters
Waste Treatment
Capacity After Sorted
(Ton/day)
Gasifier heating
supply
(Kcal/h)
Gasifier Inside
Diameter
(m)
Waste
Consumption
(kg/h)
Matched Waste
Heat Boiler
(T)
Power Generation
(KW)
20T
2,500,000
Ø2.0
833
4
Not recommended
for power generation
30T
3,750,000
Ø2.6
1250
6
50T
6,250,000
Ø3.3
2083
10
1500kw
100T
12,500,000
Ø3.3*2
4167
20
3000kw
200T
25,000,000
Ø3.3*4
8333
20*2
6000kw
XIII.Processing system diagram
XV.Complete Project Typical Case