Flame Spray Metal Spray Metallizing

Wire Flame Spray

Characteristics of wire flame spraying process coatings
The subjects to be sprayed are not affected by high temperature, which keeps the dimensional stability and morphological stability, causes no cracks, no strength reduction.
The coating with broad range of its thickness is available.
The coating contains harder particles than those of original materials and hard ingredients including metal oxide, nitride, carbide and etc., which provide high level of wearing resistance.Common materials Sprayed:
Zinc and aluminium for anti-corrosion cathodic coatings on steel
Nickel/aluminium composite wire for bond coats and self-bonding coatings
Molybdenum for bond coats
Molybdenum for hard bearing applications, excellent resistance to adhesive wear, used on piston rings, syncromesh cones and journals.
High Chromium steel for many applications requiring hard and wear resistant coating
Bronzes, babbitt for bearing applications
Stainless steels, nickel and monel for anti-corrosion and wear
Aluminium, nickel/aluminium for heat and oxidation resistance
Product Description12M Wire Flame Spray Gun
All metals and metal alloys in wire form can be used with 12 M Wire Flame Spray Gun for spray coating like Zinc, Copper, Aluminum, Brass, Steel, Stainless Steel, Molybdenum, Nickel Alloy etc. Standard Wire size used are 1/8" (3.17mm),5/32" (3.97mm), 3/16" (4.76mm).TYPICAL APPLICATION
To provide Anti-Corrosion Coating
To Improve Wear Resistance Properties
To Reclaim Worn out Parts
To Enhance Electrical Conductivity
To Create Thermal Barrier Coating
To Decorate Articles of varied Material
OperationManualWire FeedAir Turbine (pneumatic)Wire Size Standard1/8" (3.17mm) Wire Size Optional15G, 11G, 3/16'' (4.76mm)Gas UsedOxygen and Fuel Gas Fuel GasAcetylene/ LPG/ PropaneCompressed Air35 CFM FAD at 75 psi (5 Bar)Net Weight2.7 Kg (Gun Only)Shipping Weight Approx 6 Kg.Output (Spray Rate):
Molybdenum
Copper
Carbon Steel
Pure Nickel
03.40 Kg/hr approx.
10.90 Kg/hr approx.
05.90 Kg/hr approx.
04.50 Kg/hr approx.
OPTIonAL ACCESSORIESExtension Nozzles: Where deep bores or recesses are to be sprayed, a range of extension nozzles are available These allow access of the spray at depths up to 1.1 Mtr., whilst straight or deflector air caps can be selected to direct the spray stream to the area required. Typical use include spraying in internal diameter or hard to reach coating surfaces.Air Control Unit: Consists of air filter cum regulator for secondary filtration and regulating air flow to wire flame spray gun. An additional outlet provides connections for operator's helmet. Pressure Rating: 10 Bar

Hose Kit: Consist of Hose to connect oxygen cylinder & fuel gas cylinder with gas flow meter to spray gun.Gas Flow Meter: These precision wall mounting Flowmeters are recommended to use with Flame Spray Equipment. Ease of reading enables economic operation and rapid fault diagnosis. The unit incorporates separate flowmeter for both Oxygen and Fuel Gas supplies.

Air Flow Meter with Hose: The 3AFM Air Flow Meter is a highly accurate rugged and reliable instrument for regulating and measuring the flow of compressed air in a manual powder or wire combustion spray system. Model: 3AFM (Air Flow Meter) Flow Unit in both NLPM & SCFMWire Control Unit: The Wire Reel Stand with Straightener is specifically designed to dispense wires for flame spraying. A wire straightener is included and the unit is capable of handling either reeled or loose coiled wire or spool.Spray Booth: It is used for controlling sprayed dust and fumes when metallizing operation takes place. It carries away metal dust particles as well as heat. Duct work has adjustable pipe length as well as ball joint to fit individual requirement.metal Spray Wire: Standard materials wires such as Aluminium, Aluminium Alloy, Tin, Tin Alloy,Nickel, Nickel Alloy, Zinc, Stainless Steel, Brass, Molybdenum, Monel, Copper & many more are available.SAFETY WEARS
metallizing Helmet
Air Breather
Helmet Air Conditioner
Ear Muff
Protective Glass
Safety Mask
Hand Gloves
Detailed ImagesWarranty
The supplied system is subjected to warranty against manufacturing defects, faulty material and poor workmanship and which have been reported to metaL COAT, in writing of such defect. The warranty period is 12 months from the date of commissioning or 15 months from the date of supply whichever is earlier. The warranty does not include damages caused due to mishandling or improper/incomplete compliance of operating instructions recommended by us. Warranty is applicable to the extent of free of cost repair/replacement as deemed fit by us.