Continuous Foaming Production Line

Continuous Foaming Machine
This foam machine is mainly used for producing polyurethane / flexible foam,which density is 9-50kgs/m3.
Benefits, features and functions of a Maxfoam machine:
Operating platform
Functions
• Provides the operator with a correct position to operate the machine.
• Supports the Instrument Panel and the Mixer.
• Anti-skid surface.
Benefits
• Efficient working area for the operator.
• Provide easy access to the Trough.
•Easy access to all the controls and instruments.
• Enable bottom paper to be placed behind the platform.
Control Panel
Functions:
• Controls all process variables.
• Process variables are controlled using a computer friendly interface and the adjustments can be made using analog controllers, digital ones, or a combination of both.
• Start, stop, adjust.
Benefits
• Easy to adjust and monitor variables.
• Real-time information during foam production.
• Save and secure production environment.
Additive tanks
Functions
• Volume specially designed for daily production.
• Individual tanks for each chemcial.
• Stainless steel.
Benefits
• No leakage.
• Easy to clean.
• No influence on chemicals.
• Age resistant promoting longlife.
• Easy refilling.
Chemical metering
Functions
• Meters the chemicals to required quantity.
• Recirculation back to tank via pressure control.
• Pumps and transducers adapted to chemical output.
Benefits
• Accurate metering.
• Required pressure level per stream.
• Easy to calibrate.
•Long lifetime.
Mixer
Functions
• Mix all chemicals.
• Adjustment of mixer pressure.
• Mixer speed adjustment.
Benefits
• Control cell size.
• Create fewer “pinholes”.
• Provide optimal mixing.
• Self cleaning.
• Volume designed to output.
Trough
Functions
• Distribution chemicals on to the fall-plate.
• Starting point of creaming.
• Volume designed to a wide range of outputs and formulations.
Benefits
• Fewer pinholes.
• No cleaning.
• Give better block porfile on higher blocks.
• Easy to use.
Fall-plate
Functions
• Support the bottom paper from trough to conveyor.
• Adjustable width and angle.
• Adapted to the rise profile.
Benefits
• Make a flat top block.
• Give better density distribution.
• Using gravity force when expanding foam.
• Eliminate friction between side paper and foam rise.
Conveyor
Functions
• Moves the foam at requested speed.
• Transports the foam slab.
• Motor,gear and transducer adjusting speed and keep constant speed when set.
Benefits
• Constant speed.
• Constant block height.
• Uniform foam structure.
Foaming tunnel
Functions
• Transports the foam.
• Supports the foam until it’s self supporting.
• Closed tunnel.
Benefits
• Stable block quality.
• Smooth block sides.
• No side skin.
• Excellent working environment.
Ventilation
Functions
• Remove gasses from the foaming tunnel.
• Environmental friendly.
Benefits
• Minimum gass in working area.
• Operated from the control panel.
• No disturbance of foam block surface.
Walkways
Functions
•Provides access to inspection windows on both sides of the foaming tunnel.
• Anti-skid surface.
Benefits
• Creates safe working area.
• Easy access to inspect foam production.
Inspection windows
Function
• All windows slid able.
• Windows in full length of the tunnel on both sides.
Benefits
• Enable inspection of foaming in all phases of process and to take foam samples.
• Access to; Side paper.
• Windows keep the tunnel closed for better ventilation.
Paper feed side and bottom
Function
• Supports the paper rolls during unwinding.
• Paper tension device.
• Adjustment to keep the paper in line.
Benefits
• Keeps the paper in line.
• Keeps the paper tight, flat and without wrinkles or folds.
Paper rewind Bottom-paper
Function
• Rewinds the paper used during foaming.
• Adjusts the tension of paper.
• Self locking / Reusable steel cores.
Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.
Paper rewind side-paper
Function
• Rewinds the paper used during foam production.
• Adjusts the tension of paper.
• Self locking reusable steel cores.
Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.