Full automatic wave soldering machine with dual waves pcb assembly line equipment

Full automatic wave soldering machine with dual waves pcb assembly line equipment
Product Description
Model
ZM610
Solder pot type
4th adjustable, made of cast iron
PCB width
Max.50~610mm
Heating technology
Matrix straight heating, heating efficiency upto 95%
PCB convey height
750±50mm
Solder pot temp.
Room temperature to 350℃, accuracy±1-2℃
Conveyor speed
1500-1800mm/Min
Solder pot temp. accuracy
±1℃
Angle
3~7 degree
Finger types
Strong titanium finger
Componentheight limit
Top:Max.120mm, bottom:25+/-5mm
Solder bar adding way
Manually
Waveheight range
0~18mm keep steady
Temp. control
P.I.D+SSR
Wavequantity
Dual waves
Machine control
PLC+PC
Preheatinglength
1800mm
Width adjust
Both manually and motorized
Preheatingzone
4 individual zones
Flux adding way
Automatically by pump
Conveyordirection
Left to right
Flux flow rate
10~100ml/min
Preheatpower
20KW
Spray method
Step motor+ ST-6 nozzle
Preheattemp.
Room temp.~250℃ (adjustable)
Flux recycle
Tray to hold
Heatingmodel
Hot air convection
Electricity
3P 5 wires 380V/3P 220V
Solder bartype
Lead-free
Totalpower
Max.22KW
Solder potpower
1.2KW*12pcs heaters
Normalrunning power
Approx.3-5KW
Solder potcapacity
Approx.700kg
Air supply
4~7KG/CM2
Solder potmaterial
Cast iron
Dimension
4500*1850*1730mm
Solder potlift up/down/in/out
Motorized
Wave types
Laminar first and dancer second
Weight
Approx.2100kg
Structure
Streamline cover design, the frame is made of thick square tube, thecover is made of 2mm steel plate. There are totally 6 wheels to move themachine easily.
Front door structure
Fully enclosed glass door, transparent,pneumatic holder to support, ensure the operating and repairing space.
Machine top
Anti-explosion lamp
Surface treatment
Painted with white color
Spraynozzle
Spray range:20~65mm,adjustable,nozzle height: 50~80mm adjustable,max. flow rate:100ml/min
Air circuit
Acid and alkali resistant air pipe, the brandis SMC from Japan.
Nozzle moving system
Step motor to drive, Mitsubishi PLC, withproximity switch and entrance sensor to control, according to the coming PCB’sspeed and width, the spraying system can detect and starts to work.
Flux recycle system
Tray to hold the waste water and flux, can bedraw out easily, make maintenance very convenient.
Flux exhaust system
Exhaust system:stainless steel mesh frame+ double layers filter,recycle the flux to maximum.
Isolated air curtain
Air pressure type knife, blow the redundantflux into the recycling box, to avoid the flux to enter into the preheatingzones, ensures the safety.
Spraying box structure
Made of full stainless steel, easy to clean andrepair. Anti-corrosion, very durable.
Preheating zone quantity
Preheating length is 1800mm, divided into 4sections controlled by 4 separate motors, supply abundant adjusting space, verysuitable for big PCB and complicated PCB. Reduce the heat impact on PCB,improve the production efficiency.
Temp. control method
Mitsubishi temp. collecting module, PID is veryprecise and stable.
Heating parts
The heaters are imported from Taiwan, heat upvery fast, with long life, small thermo lag; The heat is even in the zones.
Preheating power
20KW
Install mode
The heating module adopts drawer design, easyto replace and repair, make the maintenance very convenient.
Rail
Made of aluminum, wear resistant and withoutdistortion.
Rail parallelism
Width adjusting accuracy less than 0.2mm
Width adjust
Manually/motorized
C/V speed setting unit
Min.1mm/min 0-1800mm/min
C/V speed variation range
Electric closed-loop control, within 0-10mm/min
Conveying motor
Panasonic motor from Japan
Low oxidization design
High quality solder pot, the heat is verysteady. Adopts liquid solder flow design, reduce the impact oxidization,especially for small PCB.
Economical running
Reduce the power consumption
Moving method
Motorized
Wave adjustable height
0-18mm
Wave motor
TCG motor from Taiwan,adjust the wave height with frequencyconversion.
Preheating parts
Adopts the stainless steel heaters from Taiwan,with long life and power saving up to 40% daily.
Coolingmethod
Air cooling, adopts high power centrifugal fan,reduce the void and solder pad stripping