15ton tire waste recycle to oil tyre pyrolysis machine with factory price

15ton tire waste recycle to oil tyre pyrolysis machine with factory price
Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black. Unlike incineration, the transformation of materials occurs under oxygen-free conditions.
Flow chart Processing time for one batch1. Feeding time2. Preheating3. Oil producing4. Cooling reactor5. Discharging slag6. Discharg steel wire6. Starting next batch2 hours3 -4 hours8-10 hours4 hours2 hours0.5 hour
Description of Main Parts NO.NameFunction1.Pyrolysis reactor
Q245R /Q345R steel plate , 16mm/18mm thickness.
pyrolysis waste tires and plastic2.Horizontal condenser
Working principle: heating exchange
Oil gas go through the 57 small tubes
Circulating cool water covered all the small tubes
Cooling area: each condenser 26.8 square meters3.Antiback fire deviceSafety device , the anti back fire device will prevent waste gas go back to the reactor.4.Vacuum pump
Safety device ,make machine working under normal pressure
Suck moisture content, do not let it leak out from input door.
High pressure, lowerpyrolysis temperature,
energy saving.5.Oil water separator
Safety device ,pressure device , safety valve6.Dedusting device
Remove the acid and sulphur , ensure no black smoke emitted.7Slag discharging
Discharged the carbon black in totally sealed condition, automatically.
ZOOM Details
The pyrolysis reactor material is ANgang steel , all of the steel plate purchased from Chinese famous steel company.
Inside the reactor is screw plate, convey the raw material to the end side of the reactor.
The welding outside 3 times , inside 3 times , the welding quality can be ensured.
Anti coking device ensure the reactor running smoothly.
Features of the Mobile Waste plastic to fuel oil pyrolysis plant tyre pyrolysis machine
a) Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
c) High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.
D) high profit
Profit analysis costITemQuantity(ton)Unit Price (USD)Tyre2060Coal0.5118Electric500 Unit0.2Salary for workers4 persons50USDTotal
1200+59+100+200= 1559USD1559USDProfitItemQuantityUnit priceCrude oil
20ton*45%=9ton450/ toncarbon black
20ton*30%=6ton40/tonsteel wire
20ton*15%=3ton120/tontotal
4050+240+360=4650USDGross profit
4650-1559= 3091USD(per day) one month 3091*23= 71093 USD
After the machine delivery to your place , We will send engineer to guide installation , training your workers to operate the machine . We have speical After sales service Department to solve your any problems.Technical parameter
Main Technical parameter for the Automatic PLC control Waste tyre plastic to energy pyrolysis of plastic to oil ItemContentsInput-RawMaterialsWaste tire/rubber/Medical waste/MSWBy-productsFuel oil, carbon black, steel wire, syngasModelReactor sizeCapacityHY2200*55005 Ton/BatchHY2200*75007 Ton/BatchHY2600*66008 Ton/BatchHY2800*60009 Ton/BatchHY2800*660010 Ton/BatchReactor materialQ345R/Q245R/310S+Boiler plate/Stainless steelThickness14mm/16mm/18mmWeight15T-35TPowerAverage 15KW/hSpace needed300-400 square meters (Width:10m, Length:30m-40m)Labor needed3-4 workers
Output product from the15ton tire waste recycle to oil tyre pyrolysis machine with factory price Delivery time is 25 working days.Company Information
Since 1993, HUAYIN has been focusing on developing sustainable pyrolysis technology for disposal of waste plastics and tyres and oily sludge.
HUAYIN has 20+ years of experience in manufacturing fuels and diesel oil from plastic and tire waste. We have experience of establishing over hundreds of Pyrolysis plants in 60+ countries all over the world.
We have our own pyrolysis research facility as well as machinery design and manufacturing facility.
Our company located in xinxiang city , Henan province , China , it takes 1.5 hour from the xinzheng airport to our factory by car. we can pick you up at the airport.
If you are interested in the waste pyrolysis machine for diesel fuel oil , welcome contact with us to get more details information .FAQ
Q1.The plastic and tyre can be process in one batch?
A. We don't recommend you mixed them together to process , because this will influnce the oil quality.
Q2. What kind of fuel oil does the pyrolysis machine produce ? does it can be used for diesel engins ?
It is a kind of heavy fuel oil , furnace oil , it can be used for burning as heating fuel , and widely used in industrial, like coal factory , cement factory , steel factory , power generator etc.
If you want to use the oil for diesel engines like trucks , tractors , ships , then you need further process the pyrolysis oil by distillation plant.
Q3. How long can be ready for sending to us?
A3. When we receive our payment or L/C at sight,we can deliver the machine to you with 25 days,if you have shipping agent,you should let us know advanced,so we can contact with them to prepare the shipping.
Q4. What is the oil yield of waste plastic and waste tires?
A4: Different plastic waste have different oil yield rate. Most of our customers use scraps off cut from recycled paper plant. Approx oil yield rate of different raw material
PE/ldpe/pe 50%-75%
PP 50%-75%
PS 50%-75%
ABS 40%
Leftovers of paper Wet 15-20%, dry 60%
House garbage 35-50%
Plastic cable 80%
Plastic bag 50%
Submarine cable 75%
Rubber cable 35%
Sole 35%
PVC NA
PET NA
If you are interested in the 15ton tire waste recycle to oil tyre pyrolysis machine with factory price welcome send inquiry to get more details information !